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Alamo 803350C manual

Models: 803350C

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Contents

Email: parts@alamo-industrial.com VERSA PROFLAIL MOWER 1502 E. Walnut Seguin, Texas 78155To the Owner/Operator/Dealer Page Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices VideoINTRODUCTION SECTION TABLE OF CONTENTSSAFETY SECTION ASSEMBLY SECTIONMAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page Safety Section SAFETY SECTIONSAFETY SAFETYGeneral Safety Instructions and Practices “Wait a minute...Save a life!” Operator Safety Instructions and PracticesSAFETY SAFETYSAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 Transporting Safety Instructions and Practices SAFETYSAFETY SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SEE YOUR ALAMO DEALER Concluding Safety Instructions and PracticesSAFETY SAFETYDecal Location SAFETYSAFETY PART NO SAFETYSAFETY ITEMDecal Description SAFETYSAFETY P/N DANGER! Keep Away - Rotating Blades P/N SAFETYSAFETY Safety SectionSAFETY SAFETYP/N DANGER! Crushing and Pinch Points P/N Red Relector Tape P/N Yellow Relector Tape SAFETYSAFETY Safety SectionSafety Section SAFETYSAFETY P/N Cutting Height Adjustment Chart P/NSAFETY SAFETY8 Hour Lubrication Chart ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N SAFETYSAFETY Safety SectionPELIGRO! Spanish Translation for Driveline Safety SAFETYSAFETY INFORMATION - 8 Hour Lubrication Chart P/NVERSA PRO 03/09 SAFETYSAFETY Safety SectionEmployer-EmployeeOperator Regulations Federal Laws and RegulationsSAFETY SAFETYPage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Introduction Section INTRODUCTION SECTIONINTRODUCTION INTRODUCTIONINTRODUCTION INTRODUCTIONVERSA PRO 03/09 Attention Owner/Operator INTRODUCTIONINTRODUCTION Assembly Section ASSEMBLY SECTIONASSEMBLY ASSEMBLYTRACTOR PREPARATION MAINFRAME TO ATTACHMENT FRAME ASSEMBLY ASSEMBLYASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY ASSEMBLYASSEMBLY ASSEMBLY CENTER & WING MOWER ASSEMBLYDRIVELINE ATTACHMENT ASSEMBLYASSEMBLY WING MOWER ATTACHMENTLIFT FRAME TO MOWER ASSEMBLYASSEMBLY ELECTRICAL CONNECTION AT TRACTORELECTRICAL CONNECTION AT MOWER ASSEMBLYFL-0108 CENTER MOWER ASSEMBLYASSEMBLY ASSEMBLY1. Attach outboard bearing plate to cutterhousing ASSEMBLYASSEMBLY CENTER MOWER ASSEMBLYASM-FL-0052 ASSEMBLYASSEMBLY CENTER MOWER ASSEMBLYASM-FL-0111 INSTALLATION OF CENTER MOWERASSEMBLY ASSEMBLYHYDRAULIC CONNECTIONS ASSEMBLYASSEMBLY HOSE CONNECTION AT TRACTOR ASSEMBLYASSEMBLY ASSEMBLY HYDRAULIC CONNECTIONS TO CYLINDERHYDRAULIC CONNECTIONS TO FILTER HYDRAULIC CONNECTIONS TO PUMPASSEMBLY HYDRAULIC CONNECTION MOTORSLeft Wing Hydraulic Motor Right Wing Hydraulic MotorASSEMBLY HYDRAULICFINAL CHECK ASSEMBLYOperation Section OPERATION SECTIONOPERATION INSTRUCTIONS OPERATIONOPERATION ALAMO INDUSTRIAL VERSA PRO FLAILFRONT MOWER SPECIFICATIONS OPERATIONOPERATION PERSONAL PROTECTIVE EQUIPMENT PPE 1. OPERATOR REQUIREMENTSOPERATION OPERATIONOPERATION 1.2 Tractor Safety Devices1.1 ROPS and Seat Belt OPERATION1.4 Tractor Hydraulics 1.3 Tractor Horsepower1.5 Front End Weight 1.6 Power Take Off PTOOPERATION 2. GETTING ON AND OFF THE TRACTOR2.1 Boarding the Tractor 2.2 Dismounting the Tractor3. STARTING THE TRACTOR OPERATIONOPERATION 4. SETTING THE MOWER OPERATIONOPERATION Leveling Deck Roller Height AdjustmentOPERATION OPERATIONOPERATION 5. DRIVELINE ATTACHMENT5.1 Driveline Length Check OPERATIONOPERATION “Bottoming Out” Check Procedure”Engagement Check Procedure OPERATIONOPERATION 6. PRE-OPERATIONINSPECTION AND SERVICE6.1 Mower Pre-OperationInspection/Service OPERATION6.2 Tractor Pre-OperationInspection/Service OPERATIONOPERATION OPERATION OPERATIONVERSA PRO 03/09 OPERATION OPERATION•Inspect the condition of the drive belts •Check the condition of the flail unit hinge pins OPERATIONOPERATION OPERATION Flail-WingMower PRE-OPERATIONInspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONDO NOT OPERATE an UNSAFE TRACTOR or MOWER Tractor PRE-OPERATIONInspectionOPERATION OPERATION7. DRIVING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION 7.1 Starting the Tractor OPERATIONOPERATION OPERATION 7.2 Brake and Differential Lock Setting7.3 Operating the Mower Wing OPERATIONOperating Position OPERATIONOPERATION OPERATION 7.4 Driving the Tractor and Implement7.5 Crossing Ditches and Steep Inclines OPERATIONVERSA PRO 03/09 OPERATIONOPERATION OPS-F-00508. OPERATING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION 8.1 Foreign Debris Hazard OPERATIONOPERATION OPERATION 8.2 Bystander/Passersby Precautions8.3 Engaging the Power to Take Off PTO OPERATIONOPERATION 9. Operating the Mower8.4 PTO RPM and Ground Speed OPERATIONOPERATION OPERATIONVERSA PRO 03/09 OPERATION 10. DISCONNECTING THE MOWER FROM THE TRACTOR9.1 Shutting Down the Implement OPERATIONVERSA PRO 03/09 OPERATIONOPERATION OPS-F-0056OPERATION 11. MOWER STORAGE12. TRANSPORTING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION OPERATIONVERSA PRO 03/09 12.1 Transporting on Public Roadways OPERATIONOPERATION OPERATION OPERATIONVERSA PRO 03/09 12.2 Hauling the Tractor and Implement OPERATIONOPERATION TROUBLE 13. TROUBLESHOOTING GUIDEOPERATION OPERATIONTROUBLE TROUBLESHOOTING GUIDE Cont’dOPERATION OPERATIONPOSSIBLE CAUSE OPERATIONOPERATION TROUBLEMaintenance Section MAINTENANCE SECTIONMAINTENANCE MAINTENANCEDAILY CHECKS LUBRICATION INFORMATION MAINTENANCEMAINTENANCE Maintenance Section CHANGING HYDRAULIC SYSTEM FILTERMAINTENANCE MAINTENANCECHANGING HYDRAULIC SYSTEM FILTER Cont’d MAINTENANCEMAINTENANCE Maintenance Section MAINTENANCEMAINTENANCE 6.Install the new filterMAINTENANCE ADJUSTING CUTTING HEIGHTGENERAL REPLACING CUTTER UNIT DRIVE BELTSROLLER BEARING REPLACEMENT MAINTENANCEMAINTENANCE OUTBOARD BEARING. Mnt-FL-0021 CUTTERSHAFT BEARING REPLACEMENTMAINTENANCE MAINTENANCEINBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058 CUTTERSHAFT BEARING REPLACEMENT Cont’dMAINTENANCE MAINTENANCEMAINTENANCE CUTTERSHAFT REPLACEMENTChanging to Forward or Reverse Rotation Replacing Cutter Unit KnivesGENERAL INITIAL START-UPPROCEDURESHYDRAULICS HYDRAULIC PUMPSReplacing Outer Pump REPLACING HYDRAULIC PUMPSMAINTENANCE MAINTENANCEMAINTENANCE RESERVOIRSOLENOID CONTROL VALVE MAINTENANCEMAINTENANCE DISASSEMBLYSOLENOID CONTROL VALVE Cont’d CHECKING SOLENOID VALVEMAINTENANCE REASSEMBLYINSPECTION MAINTENANCEDISASSEMBLY HYDRAULIC MOTORMAINTENANCE MAINTENANCEINSPECTION MAINTENANCEMAINTENANCE REASSEMBLYMAINTENANCE DISASSEMBLY OF LIFT CYLINDERLIFT CYLINDERS MAINTENANCETO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENTTO CLEAN AND INSPECT TO ADJUSTSLIP CLUTCH PRECAUTIONS TO REPLACE SHIELDSMAINTENANCE MAINTENANCEMAINTENANCE TO TEST FOR FROZEN CLUTCHESMACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE MAINTENANCEMAINTENANCE Cylinder Rod MaintenanceVERSA PRO TANK FILLING INSTRUCTIONS MAINTENANCEMAINTENANCE STORAGEPROPER TORQUE FOR FASTENERS MAINTENANCEPage ALAMO-INDUSTRIAL ALAMO INDUSTRIALLIMITED WARRANTY TO THE OWNER/OPERATOR/DEALER Keep children away from danger all day, every dayguards in place VERSA PRO - SOM 3/09 P/N 803350CPrinted in USA