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Alamo 803350C manual Maintenance Section

Models: 803350C

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MAINTENANCE SECTION

Maintenance Section 5-1

Page 141

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Alamo 803350C manual Maintenance Section

Contents

FLAIL MOWER VERSA PRO1502 E. Walnut Seguin, Texas 78155 Email: parts@alamo-industrial.comTo the Owner/Operator/Dealer Page Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices VideoSAFETY SECTION TABLE OF CONTENTSASSEMBLY SECTION INTRODUCTION SECTIONMAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page Safety Section SAFETY SECTIONSAFETY SAFETYGeneral Safety Instructions and Practices SAFETY Operator Safety Instructions and PracticesSAFETY “Wait a minute...Save a life!”SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 Transporting Safety Instructions and Practices SAFETYSAFETY SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY Concluding Safety Instructions and PracticesSAFETY SEE YOUR ALAMO DEALERDecal Location SAFETYSAFETY SAFETY SAFETYITEM PART NODecal Description SAFETYSAFETY SAFETY SAFETYSafety Section P/N DANGER! Keep Away - Rotating Blades P/NSAFETY SAFETYP/N DANGER! Crushing and Pinch Points SAFETY SAFETYSafety Section P/N Red Relector Tape P/N Yellow Relector TapeSAFETY SAFETYP/N Cutting Height Adjustment Chart P/N Safety SectionSAFETY SAFETY8 Hour Lubrication Chart SAFETY SAFETYSafety Section ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/NSAFETY SAFETYINFORMATION - 8 Hour Lubrication Chart P/N PELIGRO! Spanish Translation for Driveline SafetySAFETY SAFETYSafety Section VERSA PRO 03/09SAFETY Federal Laws and RegulationsSAFETY Employer-EmployeeOperator RegulationsPage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Introduction Section INTRODUCTION SECTIONINTRODUCTION INTRODUCTIONINTRODUCTION INTRODUCTIONVERSA PRO 03/09 Attention Owner/Operator INTRODUCTIONINTRODUCTION Assembly Section ASSEMBLY SECTIONASSEMBLY ASSEMBLYTRACTOR PREPARATION MAINFRAME TO ATTACHMENT FRAME ASSEMBLY ASSEMBLYASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY ASSEMBLYASSEMBLY DRIVELINE ATTACHMENT CENTER & WING MOWER ASSEMBLYASSEMBLY ASSEMBLYLIFT FRAME TO MOWER WING MOWER ATTACHMENTASSEMBLY ASSEMBLYELECTRICAL CONNECTION AT MOWER ELECTRICAL CONNECTION AT TRACTORASSEMBLY ASSEMBLYASSEMBLY CENTER MOWER ASSEMBLYASSEMBLY FL-0108ASSEMBLY ASSEMBLYCENTER MOWER ASSEMBLY 1. Attach outboard bearing plate to cutterhousingASSEMBLY ASSEMBLYCENTER MOWER ASSEMBLY ASM-FL-0052ASSEMBLY INSTALLATION OF CENTER MOWERASSEMBLY ASM-FL-0111HYDRAULIC CONNECTIONS ASSEMBLYASSEMBLY HOSE CONNECTION AT TRACTOR ASSEMBLYASSEMBLY HYDRAULIC CONNECTIONS TO FILTER HYDRAULIC CONNECTIONS TO CYLINDERHYDRAULIC CONNECTIONS TO PUMP ASSEMBLYLeft Wing Hydraulic Motor HYDRAULIC CONNECTION MOTORSRight Wing Hydraulic Motor ASSEMBLYFINAL CHECK HYDRAULICASSEMBLY ASSEMBLYOperation Section OPERATION SECTIONOPERATION OPERATIONALAMO INDUSTRIAL VERSA PRO FLAIL OPERATION INSTRUCTIONSFRONT MOWER SPECIFICATIONS OPERATIONOPERATION OPERATION 1. OPERATOR REQUIREMENTSOPERATION PERSONAL PROTECTIVE EQUIPMENT PPE1.1 ROPS and Seat Belt 1.2 Tractor Safety DevicesOPERATION OPERATION1.5 Front End Weight 1.3 Tractor Horsepower1.6 Power Take Off PTO 1.4 Tractor Hydraulics2.1 Boarding the Tractor 2. GETTING ON AND OFF THE TRACTOR2.2 Dismounting the Tractor OPERATION3. STARTING THE TRACTOR OPERATIONOPERATION 4. SETTING THE MOWER OPERATIONOPERATION OPERATION Roller Height AdjustmentOPERATION Leveling Deck5.1 Driveline Length Check 5. DRIVELINE ATTACHMENTOPERATION OPERATIONEngagement Check Procedure “Bottoming Out” Check Procedure”OPERATION OPERATION6.1 Mower Pre-OperationInspection/Service 6. PRE-OPERATIONINSPECTION AND SERVICEOPERATION OPERATION6.2 Tractor Pre-OperationInspection/Service OPERATIONOPERATION OPERATION OPERATIONVERSA PRO 03/09 OPERATION OPERATION•Inspect the condition of the drive belts •Check the condition of the flail unit hinge pins OPERATIONOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWER Flail-WingMower PRE-OPERATIONInspectionOPERATION OPERATIONOPERATION Tractor PRE-OPERATIONInspectionOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWER7. DRIVING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION 7.1 Starting the Tractor OPERATIONOPERATION 7.3 Operating the Mower Wing 7.2 Brake and Differential Lock SettingOPERATION OPERATIONOperating Position OPERATIONOPERATION 7.5 Crossing Ditches and Steep Inclines 7.4 Driving the Tractor and ImplementOPERATION OPERATIONOPERATION OPERATIONOPS-F-0050 VERSA PRO 03/098. OPERATING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION 8.1 Foreign Debris Hazard OPERATIONOPERATION 8.3 Engaging the Power to Take Off PTO 8.2 Bystander/Passersby PrecautionsOPERATION OPERATION8.4 PTO RPM and Ground Speed 9. Operating the MowerOPERATION OPERATIONOPERATION OPERATIONVERSA PRO 03/09 9.1 Shutting Down the Implement 10. DISCONNECTING THE MOWER FROM THE TRACTOROPERATION OPERATIONOPERATION OPERATIONOPS-F-0056 VERSA PRO 03/0912. TRANSPORTING THE TRACTOR AND IMPLEMENT 11. MOWER STORAGEOPERATION OPERATIONOPERATION OPERATIONVERSA PRO 03/09 12.1 Transporting on Public Roadways OPERATIONOPERATION OPERATION OPERATIONVERSA PRO 03/09 12.2 Hauling the Tractor and Implement OPERATIONOPERATION OPERATION 13. TROUBLESHOOTING GUIDEOPERATION TROUBLEOPERATION TROUBLESHOOTING GUIDE Cont’dOPERATION TROUBLEOPERATION OPERATIONTROUBLE POSSIBLE CAUSEMaintenance Section MAINTENANCE SECTIONMAINTENANCE MAINTENANCEDAILY CHECKS LUBRICATION INFORMATION MAINTENANCEMAINTENANCE MAINTENANCE CHANGING HYDRAULIC SYSTEM FILTERMAINTENANCE Maintenance SectionCHANGING HYDRAULIC SYSTEM FILTER Cont’d MAINTENANCEMAINTENANCE MAINTENANCE MAINTENANCE6.Install the new filter Maintenance SectionGENERAL ADJUSTING CUTTING HEIGHTREPLACING CUTTER UNIT DRIVE BELTS MAINTENANCEROLLER BEARING REPLACEMENT MAINTENANCEMAINTENANCE MAINTENANCE CUTTERSHAFT BEARING REPLACEMENTMAINTENANCE OUTBOARD BEARING. Mnt-FL-0021MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Cont’dMAINTENANCE INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058Changing to Forward or Reverse Rotation CUTTERSHAFT REPLACEMENTReplacing Cutter Unit Knives MAINTENANCEHYDRAULICS INITIAL START-UPPROCEDURESHYDRAULIC PUMPS GENERALMAINTENANCE REPLACING HYDRAULIC PUMPSMAINTENANCE Replacing Outer PumpSOLENOID CONTROL VALVE RESERVOIRMAINTENANCE MAINTENANCESOLENOID CONTROL VALVE Cont’d DISASSEMBLYCHECKING SOLENOID VALVE MAINTENANCEINSPECTION REASSEMBLYMAINTENANCE MAINTENANCEMAINTENANCE HYDRAULIC MOTORMAINTENANCE DISASSEMBLYMAINTENANCE MAINTENANCEREASSEMBLY INSPECTIONLIFT CYLINDERS DISASSEMBLY OF LIFT CYLINDERMAINTENANCE MAINTENANCETO CLEAN AND INSPECT EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENTTO ADJUST TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCHMAINTENANCE TO REPLACE SHIELDSMAINTENANCE SLIP CLUTCH PRECAUTIONSMACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE TO TEST FOR FROZEN CLUTCHESMAINTENANCE MAINTENANCEVERSA PRO TANK FILLING INSTRUCTIONS Cylinder Rod MaintenanceMAINTENANCE MAINTENANCEPROPER TORQUE FOR FASTENERS STORAGEMAINTENANCE MAINTENANCEPage ALAMO-INDUSTRIAL ALAMO INDUSTRIALLIMITED WARRANTY TO THE OWNER/OPERATOR/DEALER Keep children away from danger all day, every dayguards in place VERSA PRO - SOM 3/09 P/N 803350CPrinted in USA