Maintenance Section | Alamo 803350C instruction

MAINTENANCE SECTION

MAINTENANCE SECTION

Maintenance Section 5-1

© 2009 Alamo Group Inc.

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Alamo 803350C manual Maintenance Section

Contents

FLAIL MOWER VERSA PRO1502 E. Walnut Seguin, Texas 78155 Email: parts@alamo-industrial.com To the Owner/Operator/Dealer Page Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video SAFETY SECTION TABLE OF CONTENTSASSEMBLY SECTION INTRODUCTION SECTION MAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page Safety Section SAFETY SECTION SAFETY SAFETYGeneral Safety Instructions and Practices “Wait a minute...Save a life!” Operator Safety Instructions and Practices SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY Transporting Safety Instructions and Practices SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SEE YOUR ALAMO DEALER Concluding Safety Instructions and Practices Decal Location PART NO ITEMTYPE DESCRIPTION Decal Description P/N DANGER! Keep Away - Rotating Blades P/N P/N DANGER! Crushing and Pinch Points P/N Red Relector Tape P/N Yellow Relector Tape IMPORTANT - Use ALAMO Genuine Flail Parts P/N Cutting Height Adjustment Chart P/N 8 Hour Lubrication Chart NAME LOGO - Alamo Industrial P/N NAME - VERSA PRO ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N PELIGRO! Spanish Translation for Driveline Safety INFORMATION - 8 Hour Lubrication Chart P/N SAFETY Employer-EmployeeOperator Regulations Federal Laws and RegulationsEmployer Responsibilities Child Labor Under 16 Years of AgePage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Introduction Section INTRODUCTION SECTION INTRODUCTION INTRODUCTION INTRODUCTION Attention Owner/Operator Assembly Section ASSEMBLY SECTION ASSEMBLY ASSEMBLYTRACTOR PREPARATION MAINFRAME TO ATTACHMENT FRAME ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY DRIVELINE ATTACHMENT CENTER & WING MOWER ASSEMBLY LIFT FRAME TO MOWER WING MOWER ATTACHMENT ELECTRICAL CONNECTION AT MOWER ELECTRICAL CONNECTION AT TRACTOR FL-0108 CENTER MOWER ASSEMBLY 1. Attach outboard bearing plate to cutterhousing ASM-FL-0052 ASM-FL-0111 INSTALLATION OF CENTER MOWER HYDRAULIC CONNECTIONS HOSE CONNECTION AT TRACTOR HYDRAULIC CONNECTIONS TO CYLINDER HYDRAULIC CONNECTIONS TO FILTERHYDRAULIC CONNECTIONS TO PUMP HYDRAULIC CONNECTION MOTORS Left Wing Hydraulic MotorRight Wing Hydraulic Motor HYDRAULIC FINAL CHECKKNIVES Operation Section OPERATION SECTION OPERATION OPERATIONALAMO INDUSTRIAL VERSA PRO FLAIL OPERATION INSTRUCTIONS FRONT MOWER SPECIFICATIONS PERSONAL PROTECTIVE EQUIPMENT PPE 1. OPERATOR REQUIREMENTS 1.2 Tractor Safety Devices 1.1 ROPS and Seat BeltTractor Requirements and Capabilities 1.5 Front End Weight 1.3 Tractor Horsepower1.6 Power Take Off PTO 1.4 Tractor Hydraulics 2. GETTING ON AND OFF THE TRACTOR 2.1 Boarding the Tractor2.2 Dismounting the Tractor 3. STARTING THE TRACTOR 4. SETTING THE MOWER Leveling Deck Roller Height Adjustment 5.1 Driveline Length Check 5. DRIVELINE ATTACHMENT Engagement Check Procedure “Bottoming Out” Check Procedure” 6.1 Mower Pre-OperationInspection/Service 6. PRE-OPERATIONINSPECTION AND SERVICE 6.2 Tractor Pre-OperationInspection/Service OPERATION •Inspect the condition of the drive belts •Check the condition of the flail unit hinge pins DO NOT OPERATE an UNSAFE TRACTOR or MOWER Flail-WingMower PRE-OPERATIONInspection Tractor PRE-OPERATIONInspection 7. DRIVING THE TRACTOR AND IMPLEMENT 7.1 Starting the Tractor 7.2 Brake and Differential Lock Setting 7.3 Operating the Mower WingTransport Position Operating Position 7.4 Driving the Tractor and Implement 7.5 Crossing Ditches and Steep InclinesOPS-F-0049 OPS-F-0050 8. OPERATING THE TRACTOR AND IMPLEMENT 8.1 Foreign Debris Hazard 8.3 Engaging the Power to Take Off PTO 8.2 Bystander/Passersby Precautions 8.4 PTO RPM and Ground Speed 9. Operating the Mower OPERATION 9.1 Shutting Down the Implement 10. DISCONNECTING THE MOWER FROM THE TRACTOR OPS-F-0056 12. TRANSPORTING THE TRACTOR AND IMPLEMENT 11. MOWER STORAGE OPERATION 12.1 Transporting on Public Roadways OPERATION 12.2 Hauling the Tractor and Implement TROUBLE 13. TROUBLESHOOTING GUIDEPOSSIBLE CAUSE POSSIBLE REMEDY TROUBLESHOOTING GUIDE Cont’d OPERATION Maintenance Section MAINTENANCE SECTION MAINTENANCE MAINTENANCEDAILY CHECKS LUBRICATION INFORMATION CHANGING HYDRAULIC SYSTEM FILTER CHANGING HYDRAULIC SYSTEM FILTER Cont’d 6.Install the new filter GENERAL ADJUSTING CUTTING HEIGHTREPLACING CUTTER UNIT DRIVE BELTS Image Mnt-FL-0020 ROLLER BEARING REPLACEMENT OUTBOARD BEARING. Mnt-FL-0021 CUTTERSHAFT BEARING REPLACEMENT INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058 CUTTERSHAFT BEARING REPLACEMENT Cont’d Changing to Forward or Reverse Rotation CUTTERSHAFT REPLACEMENTReplacing Cutter Unit Knives WING MOWER HYDRAULICS INITIAL START-UPPROCEDURESHYDRAULIC PUMPS GENERAL REPLACING HYDRAULIC PUMPS Replacing Outer PumpReplacing Inner Pump RESERVOIR SOLENOID CONTROL VALVEMnt-FL-0080 DISASSEMBLY SOLENOID CONTROL VALVE Cont’dCHECKING SOLENOID VALVE INSPECTION REASSEMBLY HYDRAULIC MOTOR 1.Wash all parts thoroughly in a suitable solvent LIFT CYLINDERS DISASSEMBLY OF LIFT CYLINDER TO CLEAN AND INSPECT EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENTTO ADJUST TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH SLIP CLUTCH PRECAUTIONS TO REPLACE SHIELDS MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE TO TEST FOR FROZEN CLUTCHES VERSA PRO TANK FILLING INSTRUCTIONS Cylinder Rod Maintenance PROPER TORQUE FOR FASTENERS STORAGEPage ALAMO-INDUSTRIAL ALAMO INDUSTRIALLIMITED WARRANTY TO THE OWNER/OPERATOR/DEALER Keep children away from danger all day, every dayguards in place VERSA PRO - SOM 3/09 P/N 803350CPrinted in USA