Hydraulics, Hydraulic Pumps, General, Maintenance | Alamo 803350C

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Alamo 803350C manual Hydraulics, Hydraulic Pumps, General, Initial Start-Upprocedures, Maintenance, Near Rotating Knives

Contents

VERSA PRO FLAIL MOWER1502 E. Walnut Seguin, Texas 78155 Email: parts@alamo-industrial.com To the Owner/Operator/Dealer Page one 1 AEM Mower Safety Practices Video Alamo Industrial Division is willing to provide TABLE OF CONTENTS SAFETY SECTIONASSEMBLY SECTION INTRODUCTION SECTION MAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page SAFETY SECTION Safety Section General Safety Instructions and Practices SAFETYSAFETY Operator Safety Instructions and Practices “Wait a minute...Save a life!” VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 Transporting Safety Instructions and Practices VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 Concluding Safety Instructions and Practices SEE YOUR ALAMO DEALER Decal Location ITEM PART NOTYPE DESCRIPTION Decal Description P/N DANGER! Keep Away - Rotating Blades P/N P/N DANGER! Crushing and Pinch Points P/N Red Relector Tape P/N Yellow Relector Tape P/N Cutting Height Adjustment Chart P/N IMPORTANT - Use ALAMO Genuine Flail Parts 8 Hour Lubrication Chart ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N NAME LOGO - Alamo Industrial P/N NAME - VERSA PRO INFORMATION - 8 Hour Lubrication Chart P/N PELIGRO! Spanish Translation for Driveline Safety SAFETY Federal Laws and Regulations Employer-EmployeeOperator RegulationsEmployer Responsibilities Child Labor Under 16 Years of AgePage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page INTRODUCTION SECTION Introduction Section INTRODUCTION INTRODUCTION VERSA PRO 03/09 Attention Owner/Operator ASSEMBLY SECTION Assembly Section TRACTOR PREPARATION ASSEMBLYASSEMBLY MAINFRAME TO ATTACHMENT FRAME ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY CENTER & WING MOWER ASSEMBLY DRIVELINE ATTACHMENT WING MOWER ATTACHMENT LIFT FRAME TO MOWER ELECTRICAL CONNECTION AT TRACTOR ELECTRICAL CONNECTION AT MOWER CENTER MOWER ASSEMBLY FL-0108 1. Attach outboard bearing plate to cutterhousing ASM-FL-0052 INSTALLATION OF CENTER MOWER ASM-FL-0111 HYDRAULIC CONNECTIONS HOSE CONNECTION AT TRACTOR HYDRAULIC CONNECTIONS TO PUMP HYDRAULIC CONNECTIONS TO CYLINDERHYDRAULIC CONNECTIONS TO FILTER Right Wing Hydraulic Motor HYDRAULIC CONNECTION MOTORSLeft Wing Hydraulic Motor KNIVES HYDRAULICFINAL CHECK OPERATION SECTION Operation Section OPERATION OPERATIONALAMO INDUSTRIAL VERSA PRO FLAIL OPERATION INSTRUCTIONS FRONT MOWER SPECIFICATIONS 1. OPERATOR REQUIREMENTS PERSONAL PROTECTIVE EQUIPMENT PPE Tractor Requirements and Capabilities 1.2 Tractor Safety Devices1.1 ROPS and Seat Belt 1.3 Tractor Horsepower 1.5 Front End Weight1.6 Power Take Off PTO 1.4 Tractor Hydraulics 2.2 Dismounting the Tractor 2. GETTING ON AND OFF THE TRACTOR2.1 Boarding the Tractor 3. STARTING THE TRACTOR 4. SETTING THE MOWER Roller Height Adjustment Leveling Deck 5. DRIVELINE ATTACHMENT 5.1 Driveline Length Check “Bottoming Out” Check Procedure” Engagement Check Procedure 6. PRE-OPERATIONINSPECTION AND SERVICE 6.1 Mower Pre-OperationInspection/Service 6.2 Tractor Pre-OperationInspection/Service VERSA PRO 03/09 •Inspect the condition of the drive belts •Check the condition of the flail unit hinge pins Flail-WingMower PRE-OPERATIONInspection DO NOT OPERATE an UNSAFE TRACTOR or MOWER Tractor PRE-OPERATIONInspection 7. DRIVING THE TRACTOR AND IMPLEMENT 7.1 Starting the Tractor Transport Position 7.2 Brake and Differential Lock Setting7.3 Operating the Mower Wing Operating Position OPS-F-0049 7.4 Driving the Tractor and Implement7.5 Crossing Ditches and Steep Inclines OPS-F-0050 8. OPERATING THE TRACTOR AND IMPLEMENT 8.1 Foreign Debris Hazard 8.2 Bystander/Passersby Precautions 8.3 Engaging the Power to Take Off PTO 9. Operating the Mower 8.4 PTO RPM and Ground Speed VERSA PRO 03/09 10. DISCONNECTING THE MOWER FROM THE TRACTOR 9.1 Shutting Down the Implement OPS-F-0056 11. MOWER STORAGE 12. TRANSPORTING THE TRACTOR AND IMPLEMENT VERSA PRO 03/09 12.1 Transporting on Public Roadways VERSA PRO 03/09 12.2 Hauling the Tractor and Implement 13. TROUBLESHOOTING GUIDE TROUBLEPOSSIBLE CAUSE POSSIBLE REMEDY TROUBLESHOOTING GUIDE Cont’d OPERATION MAINTENANCE SECTION Maintenance Section DAILY CHECKS MAINTENANCEMAINTENANCE LUBRICATION INFORMATION CHANGING HYDRAULIC SYSTEM FILTER CHANGING HYDRAULIC SYSTEM FILTER Cont’d 6.Install the new filter ADJUSTING CUTTING HEIGHT GENERALREPLACING CUTTER UNIT DRIVE BELTS Image Mnt-FL-0020 ROLLER BEARING REPLACEMENT CUTTERSHAFT BEARING REPLACEMENT OUTBOARD BEARING. Mnt-FL-0021 CUTTERSHAFT BEARING REPLACEMENT Cont’d INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058 CUTTERSHAFT REPLACEMENT Changing to Forward or Reverse RotationReplacing Cutter Unit Knives WING MOWER INITIAL START-UPPROCEDURES HYDRAULICSHYDRAULIC PUMPS GENERAL Replacing Inner Pump REPLACING HYDRAULIC PUMPSReplacing Outer Pump Mnt-FL-0080 RESERVOIRSOLENOID CONTROL VALVE CHECKING SOLENOID VALVE DISASSEMBLYSOLENOID CONTROL VALVE Cont’d REASSEMBLY INSPECTION HYDRAULIC MOTOR 1.Wash all parts thoroughly in a suitable solvent DISASSEMBLY OF LIFT CYLINDER LIFT CYLINDERS EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT TO CLEAN AND INSPECTTO ADJUST TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH TO REPLACE SHIELDS SLIP CLUTCH PRECAUTIONS TO TEST FOR FROZEN CLUTCHES MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE Cylinder Rod Maintenance VERSA PRO TANK FILLING INSTRUCTIONS STORAGE PROPER TORQUE FOR FASTENERSPage LIMITED WARRANTY ALAMO-INDUSTRIALALAMO INDUSTRIAL guards in place TO THE OWNER/OPERATOR/DEALERKeep children away from danger all day, every day Printed in USA VERSA PRO - SOM 3/09P/N 803350C