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Alamo
803350C
manual
Models:
803350C
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Troubleshooting
Specs
Install
Hour Lubrication Chart
Warranty
Maintenance
Assembly Section
Engagement Check Procedure
Roller Height Adjustment
Setting The Mower
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Contents
1502 E. Walnut Seguin, Texas 78155
VERSA PRO
FLAIL MOWER
Email: parts@alamo-industrial.com
To the Owner/Operator/Dealer
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one 1 AEM Mower Safety Practices Video
Alamo Industrial Division is willing to provide
ASSEMBLY SECTION
TABLE OF CONTENTS
SAFETY SECTION
INTRODUCTION SECTION
MAINTENANCE SECTION
EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT
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SAFETY SECTION
Safety Section
SAFETY
SAFETY
General Safety Instructions and Practices
Operator Safety Instructions and Practices
“Wait a minute...Save a life!”
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
Transporting Safety Instructions and Practices
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
Concluding Safety Instructions and Practices
SEE YOUR ALAMO DEALER
Decal Location
TYPE
ITEM
PART NO
DESCRIPTION
Decal Description
P/N DANGER! Keep Away - Rotating Blades P/N
P/N DANGER! Crushing and Pinch Points
P/N Red Relector Tape P/N Yellow Relector Tape
P/N Cutting Height Adjustment Chart P/N
IMPORTANT - Use ALAMO Genuine Flail Parts
8 Hour Lubrication Chart
ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N
NAME LOGO - Alamo Industrial P/N NAME - VERSA PRO
INFORMATION - 8 Hour Lubrication Chart P/N
PELIGRO! Spanish Translation for Driveline Safety
Safety Section
Employer Responsibilities
Federal Laws and Regulations
Employer-EmployeeOperator Regulations
Child Labor Under 16 Years of Age
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INTRODUCTION SECTION
Introduction Section
INTRODUCTION
INTRODUCTION
INTRODUCTION
Attention Owner/Operator
ASSEMBLY SECTION
Assembly Section
ASSEMBLY
ASSEMBLY
TRACTOR PREPARATION
MAINFRAME TO ATTACHMENT FRAME ASSEMBLY
TRACTOR TO ATTACHMENT FRAME ASSEMBLY
CENTER & WING MOWER ASSEMBLY
DRIVELINE ATTACHMENT
WING MOWER ATTACHMENT
LIFT FRAME TO MOWER
ELECTRICAL CONNECTION AT TRACTOR
ELECTRICAL CONNECTION AT MOWER
CENTER MOWER ASSEMBLY
FL-0108
1. Attach outboard bearing plate to cutterhousing
ASM-FL-0052
INSTALLATION OF CENTER MOWER
ASM-FL-0111
HYDRAULIC CONNECTIONS
HOSE CONNECTION AT TRACTOR
HYDRAULIC CONNECTIONS TO FILTER
HYDRAULIC CONNECTIONS TO CYLINDER
HYDRAULIC CONNECTIONS TO PUMP
Left Wing Hydraulic Motor
HYDRAULIC CONNECTION MOTORS
Right Wing Hydraulic Motor
FINAL CHECK
HYDRAULIC
KNIVES
OPERATION SECTION
Operation Section
ALAMO INDUSTRIAL VERSA PRO FLAIL
OPERATION
OPERATION
OPERATION INSTRUCTIONS
FRONT MOWER SPECIFICATIONS
1. OPERATOR REQUIREMENTS
PERSONAL PROTECTIVE EQUIPMENT PPE
1.1 ROPS and Seat Belt
1.2 Tractor Safety Devices
Tractor Requirements and Capabilities
1.6 Power Take Off PTO
1.3 Tractor Horsepower
1.5 Front End Weight
1.4 Tractor Hydraulics
2.1 Boarding the Tractor
2. GETTING ON AND OFF THE TRACTOR
2.2 Dismounting the Tractor
3. STARTING THE TRACTOR
4. SETTING THE MOWER
Roller Height Adjustment
Leveling Deck
5. DRIVELINE ATTACHMENT
5.1 Driveline Length Check
“Bottoming Out” Check Procedure”
Engagement Check Procedure
6. PRE-OPERATIONINSPECTION AND SERVICE
6.1 Mower Pre-OperationInspection/Service
6.2 Tractor Pre-OperationInspection/Service
OPERATION
•Inspect the condition of the drive belts
•Check the condition of the flail unit hinge pins
Flail-WingMower PRE-OPERATIONInspection
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
Tractor PRE-OPERATIONInspection
7. DRIVING THE TRACTOR AND IMPLEMENT
7.1 Starting the Tractor
7.3 Operating the Mower Wing
7.2 Brake and Differential Lock Setting
Transport Position
Operating Position
7.5 Crossing Ditches and Steep Inclines
7.4 Driving the Tractor and Implement
OPS-F-0049
OPS-F-0050
8. OPERATING THE TRACTOR AND IMPLEMENT
8.1 Foreign Debris Hazard
8.2 Bystander/Passersby Precautions
8.3 Engaging the Power to Take Off PTO
9. Operating the Mower
8.4 PTO RPM and Ground Speed
OPERATION
10. DISCONNECTING THE MOWER FROM THE TRACTOR
9.1 Shutting Down the Implement
OPS-F-0056
11. MOWER STORAGE
12. TRANSPORTING THE TRACTOR AND IMPLEMENT
OPERATION
12.1 Transporting on Public Roadways
OPERATION
12.2 Hauling the Tractor and Implement
POSSIBLE CAUSE
13. TROUBLESHOOTING GUIDE
TROUBLE
POSSIBLE REMEDY
TROUBLESHOOTING GUIDE Cont’d
TROUBLE
MAINTENANCE SECTION
Maintenance Section
MAINTENANCE
MAINTENANCE
DAILY CHECKS
LUBRICATION INFORMATION
CHANGING HYDRAULIC SYSTEM FILTER
CHANGING HYDRAULIC SYSTEM FILTER Cont’d
6.Install the new filter
REPLACING CUTTER UNIT DRIVE BELTS
ADJUSTING CUTTING HEIGHT
GENERAL
Image Mnt-FL-0020
ROLLER BEARING REPLACEMENT
CUTTERSHAFT BEARING REPLACEMENT
OUTBOARD BEARING. Mnt-FL-0021
CUTTERSHAFT BEARING REPLACEMENT Cont’d
INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058
Replacing Cutter Unit Knives
CUTTERSHAFT REPLACEMENT
Changing to Forward or Reverse Rotation
WING MOWER
HYDRAULIC PUMPS
INITIAL START-UPPROCEDURES
HYDRAULICS
GENERAL
Replacing Outer Pump
REPLACING HYDRAULIC PUMPS
Replacing Inner Pump
SOLENOID CONTROL VALVE
RESERVOIR
Mnt-FL-0080
SOLENOID CONTROL VALVE Cont’d
DISASSEMBLY
CHECKING SOLENOID VALVE
REASSEMBLY
INSPECTION
HYDRAULIC MOTOR
1.Wash all parts thoroughly in a suitable solvent
DISASSEMBLY OF LIFT CYLINDER
LIFT CYLINDERS
TO ADJUST
EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT
TO CLEAN AND INSPECT
TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH
TO REPLACE SHIELDS
SLIP CLUTCH PRECAUTIONS
TO TEST FOR FROZEN CLUTCHES
MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE
Cylinder Rod Maintenance
VERSA PRO TANK FILLING INSTRUCTIONS
STORAGE
PROPER TORQUE FOR FASTENERS
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ALAMO INDUSTRIAL
ALAMO-INDUSTRIAL
LIMITED WARRANTY
Keep children away from danger all day, every day
TO THE OWNER/OPERATOR/DEALER
guards in place
P/N 803350C
VERSA PRO - SOM 3/09
Printed in USA
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