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Alamo 803350C manual

Models: 803350C

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Contents

1502 E. Walnut Seguin, Texas 78155 VERSA PROFLAIL MOWER Email: parts@alamo-industrial.comTo the Owner/Operator/Dealer Page one 1 AEM Mower Safety Practices Video Alamo Industrial Division is willing to provideASSEMBLY SECTION TABLE OF CONTENTSSAFETY SECTION INTRODUCTION SECTIONMAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page SAFETY SECTION Safety SectionGeneral Safety Instructions and Practices SAFETYSAFETY SAFETY Operator Safety Instructions and PracticesSAFETY “Wait a minute...Save a life!”VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY SAFETY Transporting Safety Instructions and PracticesSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY SAFETY Concluding Safety Instructions and PracticesSAFETY SEE YOUR ALAMO DEALERSAFETY Decal LocationSAFETY ITEM SAFETYSAFETY PART NOSAFETY Decal DescriptionSAFETY Safety Section SAFETYSAFETY P/N DANGER! Keep Away - Rotating Blades P/NP/N DANGER! Crushing and Pinch Points SAFETYSAFETY Safety Section SAFETYSAFETY P/N Red Relector Tape P/N Yellow Relector TapeP/N Cutting Height Adjustment Chart P/N SAFETYSAFETY Safety Section8 Hour Lubrication Chart SAFETYSAFETY Safety Section SAFETYSAFETY ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/NINFORMATION - 8 Hour Lubrication Chart P/N SAFETYSAFETY PELIGRO! Spanish Translation for Driveline SafetySafety Section SAFETYSAFETY VERSA PRO 03/09SAFETY Federal Laws and RegulationsSAFETY Employer-EmployeeOperator RegulationsPage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page INTRODUCTION SECTION Introduction SectionINTRODUCTION INTRODUCTIONVERSA PRO 03/09 INTRODUCTIONINTRODUCTION INTRODUCTION Attention Owner/OperatorINTRODUCTION ASSEMBLY SECTION Assembly SectionTRACTOR PREPARATION ASSEMBLYASSEMBLY ASSEMBLY MAINFRAME TO ATTACHMENT FRAME ASSEMBLYASSEMBLY ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLYASSEMBLY ASSEMBLY CENTER & WING MOWER ASSEMBLYDRIVELINE ATTACHMENT ASSEMBLYASSEMBLY WING MOWER ATTACHMENTLIFT FRAME TO MOWER ASSEMBLYASSEMBLY ELECTRICAL CONNECTION AT TRACTORELECTRICAL CONNECTION AT MOWER ASSEMBLYASSEMBLY CENTER MOWER ASSEMBLYASSEMBLY FL-0108CENTER MOWER ASSEMBLY ASSEMBLYASSEMBLY 1. Attach outboard bearing plate to cutterhousingCENTER MOWER ASSEMBLY ASSEMBLYASSEMBLY ASM-FL-0052ASSEMBLY INSTALLATION OF CENTER MOWERASSEMBLY ASM-FL-0111ASSEMBLY HYDRAULIC CONNECTIONSASSEMBLY ASSEMBLY HOSE CONNECTION AT TRACTORASSEMBLY HYDRAULIC CONNECTIONS TO PUMP HYDRAULIC CONNECTIONS TO CYLINDERHYDRAULIC CONNECTIONS TO FILTER ASSEMBLYRight Wing Hydraulic Motor HYDRAULIC CONNECTION MOTORSLeft Wing Hydraulic Motor ASSEMBLYASSEMBLY HYDRAULICFINAL CHECK ASSEMBLYOPERATION SECTION Operation SectionALAMO INDUSTRIAL VERSA PRO FLAIL OPERATIONOPERATION OPERATION INSTRUCTIONSOPERATION FRONT MOWER SPECIFICATIONSOPERATION OPERATION 1. OPERATOR REQUIREMENTSOPERATION PERSONAL PROTECTIVE EQUIPMENT PPEOPERATION 1.2 Tractor Safety Devices1.1 ROPS and Seat Belt OPERATION1.6 Power Take Off PTO 1.3 Tractor Horsepower1.5 Front End Weight 1.4 Tractor Hydraulics2.2 Dismounting the Tractor 2. GETTING ON AND OFF THE TRACTOR2.1 Boarding the Tractor OPERATIONOPERATION 3. STARTING THE TRACTOROPERATION OPERATION 4. SETTING THE MOWEROPERATION OPERATION Roller Height AdjustmentOPERATION Leveling DeckOPERATION 5. DRIVELINE ATTACHMENT5.1 Driveline Length Check OPERATIONOPERATION “Bottoming Out” Check Procedure”Engagement Check Procedure OPERATIONOPERATION 6. PRE-OPERATIONINSPECTION AND SERVICE6.1 Mower Pre-OperationInspection/Service OPERATIONOPERATION 6.2 Tractor Pre-OperationInspection/ServiceOPERATION VERSA PRO 03/09 OPERATIONOPERATION •Inspect the condition of the drive belts OPERATIONOPERATION OPERATION •Check the condition of the flail unit hinge pinsOPERATION OPERATION Flail-WingMower PRE-OPERATIONInspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONOPERATION Tractor PRE-OPERATIONInspectionOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWEROPERATION 7. DRIVING THE TRACTOR AND IMPLEMENTOPERATION OPERATION 7.1 Starting the TractorOPERATION OPERATION 7.2 Brake and Differential Lock Setting7.3 Operating the Mower Wing OPERATIONOPERATION Operating PositionOPERATION OPERATION 7.4 Driving the Tractor and Implement7.5 Crossing Ditches and Steep Inclines OPERATIONOPS-F-0050 OPERATIONOPERATION VERSA PRO 03/09OPERATION 8. OPERATING THE TRACTOR AND IMPLEMENTOPERATION OPERATION 8.1 Foreign Debris HazardOPERATION OPERATION 8.2 Bystander/Passersby Precautions8.3 Engaging the Power to Take Off PTO OPERATIONOPERATION 9. Operating the Mower8.4 PTO RPM and Ground Speed OPERATIONVERSA PRO 03/09 OPERATIONOPERATION OPERATION 10. DISCONNECTING THE MOWER FROM THE TRACTOR9.1 Shutting Down the Implement OPERATIONOPS-F-0056 OPERATIONOPERATION VERSA PRO 03/09OPERATION 11. MOWER STORAGE12. TRANSPORTING THE TRACTOR AND IMPLEMENT OPERATIONVERSA PRO 03/09 OPERATIONOPERATION OPERATION 12.1 Transporting on Public RoadwaysOPERATION VERSA PRO 03/09 OPERATIONOPERATION OPERATION 12.2 Hauling the Tractor and ImplementOPERATION OPERATION 13. TROUBLESHOOTING GUIDEOPERATION TROUBLEOPERATION TROUBLESHOOTING GUIDE Cont’dOPERATION TROUBLETROUBLE OPERATIONOPERATION POSSIBLE CAUSEMAINTENANCE SECTION Maintenance SectionDAILY CHECKS MAINTENANCEMAINTENANCE MAINTENANCE LUBRICATION INFORMATIONMAINTENANCE MAINTENANCE CHANGING HYDRAULIC SYSTEM FILTERMAINTENANCE Maintenance SectionMAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER Cont’dMAINTENANCE 6.Install the new filter MAINTENANCEMAINTENANCE Maintenance SectionREPLACING CUTTER UNIT DRIVE BELTS ADJUSTING CUTTING HEIGHTGENERAL MAINTENANCEMAINTENANCE ROLLER BEARING REPLACEMENTMAINTENANCE MAINTENANCE CUTTERSHAFT BEARING REPLACEMENTMAINTENANCE OUTBOARD BEARING. Mnt-FL-0021MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Cont’dMAINTENANCE INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058Replacing Cutter Unit Knives CUTTERSHAFT REPLACEMENTChanging to Forward or Reverse Rotation MAINTENANCEHYDRAULIC PUMPS INITIAL START-UPPROCEDURESHYDRAULICS GENERALMAINTENANCE REPLACING HYDRAULIC PUMPSMAINTENANCE Replacing Outer PumpMAINTENANCE RESERVOIRSOLENOID CONTROL VALVE MAINTENANCECHECKING SOLENOID VALVE DISASSEMBLYSOLENOID CONTROL VALVE Cont’d MAINTENANCEMAINTENANCE REASSEMBLYINSPECTION MAINTENANCEMAINTENANCE HYDRAULIC MOTORMAINTENANCE DISASSEMBLYREASSEMBLY MAINTENANCEMAINTENANCE INSPECTIONMAINTENANCE DISASSEMBLY OF LIFT CYLINDERLIFT CYLINDERS MAINTENANCETO ADJUST EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENTTO CLEAN AND INSPECT TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCHMAINTENANCE TO REPLACE SHIELDSMAINTENANCE SLIP CLUTCH PRECAUTIONSMAINTENANCE TO TEST FOR FROZEN CLUTCHESMACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE MAINTENANCEMAINTENANCE Cylinder Rod MaintenanceVERSA PRO TANK FILLING INSTRUCTIONS MAINTENANCEMAINTENANCE STORAGEPROPER TORQUE FOR FASTENERS MAINTENANCEPage LIMITED WARRANTY ALAMO-INDUSTRIALALAMO INDUSTRIAL guards in place TO THE OWNER/OPERATOR/DEALERKeep children away from danger all day, every day Printed in USA VERSA PRO - SOM 3/09P/N 803350C