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Alamo 803350C manual

Models: 803350C

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Contents

Email: parts@alamo-industrial.com VERSA PROFLAIL MOWER 1502 E. Walnut Seguin, Texas 78155To the Owner/Operator/Dealer Page Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices VideoINTRODUCTION SECTION TABLE OF CONTENTSSAFETY SECTION ASSEMBLY SECTIONMAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page Safety Section SAFETY SECTIONSAFETY SAFETYGeneral Safety Instructions and Practices “Wait a minute...Save a life!” Operator Safety Instructions and PracticesSAFETY SAFETYSAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY Transporting Safety Instructions and PracticesSAFETY SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SEE YOUR ALAMO DEALER Concluding Safety Instructions and PracticesSAFETY SAFETYSAFETY Decal LocationSAFETY PART NO SAFETYSAFETY ITEMSAFETY Decal DescriptionSAFETY P/N DANGER! Keep Away - Rotating Blades P/N SAFETYSAFETY Safety SectionSAFETY SAFETYP/N DANGER! Crushing and Pinch Points P/N Red Relector Tape P/N Yellow Relector Tape SAFETYSAFETY Safety SectionSafety Section SAFETYSAFETY P/N Cutting Height Adjustment Chart P/NSAFETY SAFETY8 Hour Lubrication Chart ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N SAFETYSAFETY Safety SectionPELIGRO! Spanish Translation for Driveline Safety SAFETYSAFETY INFORMATION - 8 Hour Lubrication Chart P/NVERSA PRO 03/09 SAFETYSAFETY Safety SectionEmployer-EmployeeOperator Regulations Federal Laws and RegulationsSAFETY SAFETYPage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Introduction Section INTRODUCTION SECTIONINTRODUCTION INTRODUCTIONINTRODUCTION INTRODUCTIONVERSA PRO 03/09 INTRODUCTION Attention Owner/OperatorINTRODUCTION Assembly Section ASSEMBLY SECTIONASSEMBLY ASSEMBLYTRACTOR PREPARATION ASSEMBLY MAINFRAME TO ATTACHMENT FRAME ASSEMBLYASSEMBLY ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLYASSEMBLY ASSEMBLY CENTER & WING MOWER ASSEMBLYDRIVELINE ATTACHMENT ASSEMBLYASSEMBLY WING MOWER ATTACHMENTLIFT FRAME TO MOWER ASSEMBLYASSEMBLY ELECTRICAL CONNECTION AT TRACTORELECTRICAL CONNECTION AT MOWER ASSEMBLYFL-0108 CENTER MOWER ASSEMBLYASSEMBLY ASSEMBLY1. Attach outboard bearing plate to cutterhousing ASSEMBLYASSEMBLY CENTER MOWER ASSEMBLYASM-FL-0052 ASSEMBLYASSEMBLY CENTER MOWER ASSEMBLYASM-FL-0111 INSTALLATION OF CENTER MOWERASSEMBLY ASSEMBLYASSEMBLY HYDRAULIC CONNECTIONSASSEMBLY ASSEMBLY HOSE CONNECTION AT TRACTORASSEMBLY ASSEMBLY HYDRAULIC CONNECTIONS TO CYLINDERHYDRAULIC CONNECTIONS TO FILTER HYDRAULIC CONNECTIONS TO PUMPASSEMBLY HYDRAULIC CONNECTION MOTORSLeft Wing Hydraulic Motor Right Wing Hydraulic MotorASSEMBLY HYDRAULICFINAL CHECK ASSEMBLYOperation Section OPERATION SECTIONOPERATION INSTRUCTIONS OPERATIONOPERATION ALAMO INDUSTRIAL VERSA PRO FLAILOPERATION FRONT MOWER SPECIFICATIONSOPERATION PERSONAL PROTECTIVE EQUIPMENT PPE 1. OPERATOR REQUIREMENTSOPERATION OPERATIONOPERATION 1.2 Tractor Safety Devices1.1 ROPS and Seat Belt OPERATION1.4 Tractor Hydraulics 1.3 Tractor Horsepower1.5 Front End Weight 1.6 Power Take Off PTOOPERATION 2. GETTING ON AND OFF THE TRACTOR2.1 Boarding the Tractor 2.2 Dismounting the TractorOPERATION 3. STARTING THE TRACTOROPERATION OPERATION 4. SETTING THE MOWEROPERATION Leveling Deck Roller Height AdjustmentOPERATION OPERATIONOPERATION 5. DRIVELINE ATTACHMENT5.1 Driveline Length Check OPERATIONOPERATION “Bottoming Out” Check Procedure”Engagement Check Procedure OPERATIONOPERATION 6. PRE-OPERATIONINSPECTION AND SERVICE6.1 Mower Pre-OperationInspection/Service OPERATIONOPERATION 6.2 Tractor Pre-OperationInspection/ServiceOPERATION OPERATION OPERATIONVERSA PRO 03/09 OPERATION OPERATION•Inspect the condition of the drive belts OPERATION •Check the condition of the flail unit hinge pinsOPERATION OPERATION Flail-WingMower PRE-OPERATIONInspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONDO NOT OPERATE an UNSAFE TRACTOR or MOWER Tractor PRE-OPERATIONInspectionOPERATION OPERATIONOPERATION 7. DRIVING THE TRACTOR AND IMPLEMENTOPERATION OPERATION 7.1 Starting the TractorOPERATION OPERATION 7.2 Brake and Differential Lock Setting7.3 Operating the Mower Wing OPERATIONOPERATION Operating PositionOPERATION OPERATION 7.4 Driving the Tractor and Implement7.5 Crossing Ditches and Steep Inclines OPERATIONVERSA PRO 03/09 OPERATIONOPERATION OPS-F-0050OPERATION 8. OPERATING THE TRACTOR AND IMPLEMENTOPERATION OPERATION 8.1 Foreign Debris HazardOPERATION OPERATION 8.2 Bystander/Passersby Precautions8.3 Engaging the Power to Take Off PTO OPERATIONOPERATION 9. Operating the Mower8.4 PTO RPM and Ground Speed OPERATIONOPERATION OPERATIONVERSA PRO 03/09 OPERATION 10. DISCONNECTING THE MOWER FROM THE TRACTOR9.1 Shutting Down the Implement OPERATIONVERSA PRO 03/09 OPERATIONOPERATION OPS-F-0056OPERATION 11. MOWER STORAGE12. TRANSPORTING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION OPERATIONVERSA PRO 03/09 OPERATION 12.1 Transporting on Public RoadwaysOPERATION OPERATION OPERATIONVERSA PRO 03/09 OPERATION 12.2 Hauling the Tractor and ImplementOPERATION TROUBLE 13. TROUBLESHOOTING GUIDEOPERATION OPERATIONTROUBLE TROUBLESHOOTING GUIDE Cont’dOPERATION OPERATIONPOSSIBLE CAUSE OPERATIONOPERATION TROUBLEMaintenance Section MAINTENANCE SECTIONMAINTENANCE MAINTENANCEDAILY CHECKS MAINTENANCE LUBRICATION INFORMATIONMAINTENANCE Maintenance Section CHANGING HYDRAULIC SYSTEM FILTERMAINTENANCE MAINTENANCEMAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER Cont’dMAINTENANCE Maintenance Section MAINTENANCEMAINTENANCE 6.Install the new filterMAINTENANCE ADJUSTING CUTTING HEIGHTGENERAL REPLACING CUTTER UNIT DRIVE BELTSMAINTENANCE ROLLER BEARING REPLACEMENTMAINTENANCE OUTBOARD BEARING. Mnt-FL-0021 CUTTERSHAFT BEARING REPLACEMENTMAINTENANCE MAINTENANCEINBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058 CUTTERSHAFT BEARING REPLACEMENT Cont’dMAINTENANCE MAINTENANCEMAINTENANCE CUTTERSHAFT REPLACEMENTChanging to Forward or Reverse Rotation Replacing Cutter Unit KnivesGENERAL INITIAL START-UPPROCEDURESHYDRAULICS HYDRAULIC PUMPSReplacing Outer Pump REPLACING HYDRAULIC PUMPSMAINTENANCE MAINTENANCEMAINTENANCE RESERVOIRSOLENOID CONTROL VALVE MAINTENANCEMAINTENANCE DISASSEMBLYSOLENOID CONTROL VALVE Cont’d CHECKING SOLENOID VALVEMAINTENANCE REASSEMBLYINSPECTION MAINTENANCEDISASSEMBLY HYDRAULIC MOTORMAINTENANCE MAINTENANCEINSPECTION MAINTENANCEMAINTENANCE REASSEMBLYMAINTENANCE DISASSEMBLY OF LIFT CYLINDERLIFT CYLINDERS MAINTENANCETO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENTTO CLEAN AND INSPECT TO ADJUSTSLIP CLUTCH PRECAUTIONS TO REPLACE SHIELDSMAINTENANCE MAINTENANCEMAINTENANCE TO TEST FOR FROZEN CLUTCHESMACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE MAINTENANCEMAINTENANCE Cylinder Rod MaintenanceVERSA PRO TANK FILLING INSTRUCTIONS MAINTENANCEMAINTENANCE STORAGEPROPER TORQUE FOR FASTENERS MAINTENANCEPage ALAMO INDUSTRIAL ALAMO-INDUSTRIALLIMITED WARRANTY Keep children away from danger all day, every day TO THE OWNER/OPERATOR/DEALERguards in place P/N 803350C VERSA PRO - SOM 3/09Printed in USA