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Alamo manual VERSA PRO - SOM 3/09, P/N 803350C, Printed in USA

Models: 803350C

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VERSA PRO - SOM 3/09

VERSA PRO - SOM 3/09	P/N 803350C
Printed in USA

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Alamo manual VERSA PRO - SOM 3/09, P/N 803350C, Printed in USA

Contents

VERSA PRO FLAIL MOWER1502 E. Walnut Seguin, Texas 78155 Email: parts@alamo-industrial.comTo the Owner/Operator/Dealer Page one 1 AEM Mower Safety Practices Video Alamo Industrial Division is willing to provideTABLE OF CONTENTS SAFETY SECTIONASSEMBLY SECTION INTRODUCTION SECTIONMAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page SAFETY SECTION Safety SectionSAFETY SAFETYGeneral Safety Instructions and Practices Operator Safety Instructions and Practices SAFETYSAFETY “Wait a minute...Save a life!”SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 Transporting Safety Instructions and Practices SAFETYSAFETY SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 Concluding Safety Instructions and Practices SAFETYSAFETY SEE YOUR ALAMO DEALERDecal Location SAFETYSAFETY SAFETY SAFETYITEM PART NODecal Description SAFETYSAFETY SAFETY SAFETYSafety Section P/N DANGER! Keep Away - Rotating Blades P/NSAFETY SAFETYP/N DANGER! Crushing and Pinch Points SAFETY SAFETYSafety Section P/N Red Relector Tape P/N Yellow Relector TapeSAFETY SAFETYP/N Cutting Height Adjustment Chart P/N Safety SectionSAFETY SAFETY8 Hour Lubrication Chart SAFETY SAFETYSafety Section ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/NSAFETY SAFETYINFORMATION - 8 Hour Lubrication Chart P/N PELIGRO! Spanish Translation for Driveline SafetySAFETY SAFETYSafety Section VERSA PRO 03/09Federal Laws and Regulations SAFETYSAFETY Employer-EmployeeOperator RegulationsPage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page INTRODUCTION SECTION Introduction SectionINTRODUCTION INTRODUCTIONINTRODUCTION INTRODUCTIONVERSA PRO 03/09 Attention Owner/Operator INTRODUCTIONINTRODUCTION ASSEMBLY SECTION Assembly SectionASSEMBLY ASSEMBLYTRACTOR PREPARATION MAINFRAME TO ATTACHMENT FRAME ASSEMBLY ASSEMBLYASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY ASSEMBLYASSEMBLY CENTER & WING MOWER ASSEMBLY DRIVELINE ATTACHMENTASSEMBLY ASSEMBLYWING MOWER ATTACHMENT LIFT FRAME TO MOWERASSEMBLY ASSEMBLYELECTRICAL CONNECTION AT TRACTOR ELECTRICAL CONNECTION AT MOWERASSEMBLY ASSEMBLYCENTER MOWER ASSEMBLY ASSEMBLYASSEMBLY FL-0108ASSEMBLY ASSEMBLYCENTER MOWER ASSEMBLY 1. Attach outboard bearing plate to cutterhousingASSEMBLY ASSEMBLYCENTER MOWER ASSEMBLY ASM-FL-0052INSTALLATION OF CENTER MOWER ASSEMBLYASSEMBLY ASM-FL-0111HYDRAULIC CONNECTIONS ASSEMBLYASSEMBLY HOSE CONNECTION AT TRACTOR ASSEMBLYASSEMBLY HYDRAULIC CONNECTIONS TO CYLINDER HYDRAULIC CONNECTIONS TO FILTERHYDRAULIC CONNECTIONS TO PUMP ASSEMBLYHYDRAULIC CONNECTION MOTORS Left Wing Hydraulic MotorRight Wing Hydraulic Motor ASSEMBLYHYDRAULIC FINAL CHECKASSEMBLY ASSEMBLYOPERATION SECTION Operation SectionOPERATION OPERATIONALAMO INDUSTRIAL VERSA PRO FLAIL OPERATION INSTRUCTIONSFRONT MOWER SPECIFICATIONS OPERATIONOPERATION 1. OPERATOR REQUIREMENTS OPERATIONOPERATION PERSONAL PROTECTIVE EQUIPMENT PPE1.2 Tractor Safety Devices 1.1 ROPS and Seat BeltOPERATION OPERATION1.3 Tractor Horsepower 1.5 Front End Weight1.6 Power Take Off PTO 1.4 Tractor Hydraulics2. GETTING ON AND OFF THE TRACTOR 2.1 Boarding the Tractor2.2 Dismounting the Tractor OPERATION3. STARTING THE TRACTOR OPERATIONOPERATION 4. SETTING THE MOWER OPERATIONOPERATION Roller Height Adjustment OPERATIONOPERATION Leveling Deck5. DRIVELINE ATTACHMENT 5.1 Driveline Length CheckOPERATION OPERATION“Bottoming Out” Check Procedure” Engagement Check ProcedureOPERATION OPERATION6. PRE-OPERATIONINSPECTION AND SERVICE 6.1 Mower Pre-OperationInspection/ServiceOPERATION OPERATION6.2 Tractor Pre-OperationInspection/Service OPERATIONOPERATION OPERATION OPERATIONVERSA PRO 03/09 OPERATION OPERATION•Inspect the condition of the drive belts •Check the condition of the flail unit hinge pins OPERATIONOPERATION Flail-WingMower PRE-OPERATIONInspection DO NOT OPERATE an UNSAFE TRACTOR or MOWEROPERATION OPERATIONTractor PRE-OPERATIONInspection OPERATIONOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWER7. DRIVING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION 7.1 Starting the Tractor OPERATIONOPERATION 7.2 Brake and Differential Lock Setting 7.3 Operating the Mower WingOPERATION OPERATIONOperating Position OPERATIONOPERATION 7.4 Driving the Tractor and Implement 7.5 Crossing Ditches and Steep InclinesOPERATION OPERATIONOPERATION OPERATIONOPS-F-0050 VERSA PRO 03/098. OPERATING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION 8.1 Foreign Debris Hazard OPERATIONOPERATION 8.2 Bystander/Passersby Precautions 8.3 Engaging the Power to Take Off PTOOPERATION OPERATION9. Operating the Mower 8.4 PTO RPM and Ground SpeedOPERATION OPERATIONOPERATION OPERATIONVERSA PRO 03/09 10. DISCONNECTING THE MOWER FROM THE TRACTOR 9.1 Shutting Down the ImplementOPERATION OPERATIONOPERATION OPERATIONOPS-F-0056 VERSA PRO 03/0911. MOWER STORAGE 12. TRANSPORTING THE TRACTOR AND IMPLEMENTOPERATION OPERATIONOPERATION OPERATIONVERSA PRO 03/09 12.1 Transporting on Public Roadways OPERATIONOPERATION OPERATION OPERATIONVERSA PRO 03/09 12.2 Hauling the Tractor and Implement OPERATIONOPERATION 13. TROUBLESHOOTING GUIDE OPERATIONOPERATION TROUBLETROUBLESHOOTING GUIDE Cont’d OPERATIONOPERATION TROUBLEOPERATION OPERATIONTROUBLE POSSIBLE CAUSEMAINTENANCE SECTION Maintenance SectionMAINTENANCE MAINTENANCEDAILY CHECKS LUBRICATION INFORMATION MAINTENANCEMAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER MAINTENANCEMAINTENANCE Maintenance SectionCHANGING HYDRAULIC SYSTEM FILTER Cont’d MAINTENANCEMAINTENANCE MAINTENANCE MAINTENANCE6.Install the new filter Maintenance SectionADJUSTING CUTTING HEIGHT GENERALREPLACING CUTTER UNIT DRIVE BELTS MAINTENANCEROLLER BEARING REPLACEMENT MAINTENANCEMAINTENANCE CUTTERSHAFT BEARING REPLACEMENT MAINTENANCEMAINTENANCE OUTBOARD BEARING. Mnt-FL-0021CUTTERSHAFT BEARING REPLACEMENT Cont’d MAINTENANCEMAINTENANCE INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058CUTTERSHAFT REPLACEMENT Changing to Forward or Reverse RotationReplacing Cutter Unit Knives MAINTENANCEINITIAL START-UPPROCEDURES HYDRAULICSHYDRAULIC PUMPS GENERALREPLACING HYDRAULIC PUMPS MAINTENANCEMAINTENANCE Replacing Outer PumpRESERVOIR SOLENOID CONTROL VALVEMAINTENANCE MAINTENANCEDISASSEMBLY SOLENOID CONTROL VALVE Cont’dCHECKING SOLENOID VALVE MAINTENANCEREASSEMBLY INSPECTIONMAINTENANCE MAINTENANCEHYDRAULIC MOTOR MAINTENANCEMAINTENANCE DISASSEMBLYMAINTENANCE MAINTENANCEREASSEMBLY INSPECTIONDISASSEMBLY OF LIFT CYLINDER LIFT CYLINDERSMAINTENANCE MAINTENANCEEXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT TO CLEAN AND INSPECTTO ADJUST TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCHTO REPLACE SHIELDS MAINTENANCEMAINTENANCE SLIP CLUTCH PRECAUTIONSTO TEST FOR FROZEN CLUTCHES MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MOREMAINTENANCE MAINTENANCECylinder Rod Maintenance VERSA PRO TANK FILLING INSTRUCTIONSMAINTENANCE MAINTENANCESTORAGE PROPER TORQUE FOR FASTENERSMAINTENANCE MAINTENANCEPage ALAMO-INDUSTRIAL ALAMO INDUSTRIALLIMITED WARRANTY TO THE OWNER/OPERATOR/DEALER Keep children away from danger all day, every dayguards in place VERSA PRO - SOM 3/09 P/N 803350CPrinted in USA