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Alamo 803350C manual

Models: 803350C

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Contents

VERSA PRO FLAIL MOWER1502 E. Walnut Seguin, Texas 78155 Email: parts@alamo-industrial.comTo the Owner/Operator/Dealer Page one 1 AEM Mower Safety Practices Video Alamo Industrial Division is willing to provideTABLE OF CONTENTS SAFETY SECTIONASSEMBLY SECTION INTRODUCTION SECTIONMAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page SAFETY SECTION Safety SectionSAFETY SAFETYGeneral Safety Instructions and Practices Operator Safety Instructions and Practices SAFETYSAFETY “Wait a minute...Save a life!”SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY Transporting Safety Instructions and PracticesSAFETY SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 Concluding Safety Instructions and Practices SAFETYSAFETY SEE YOUR ALAMO DEALERSAFETY Decal LocationSAFETY SAFETY SAFETYITEM PART NOSAFETY Decal DescriptionSAFETY SAFETY SAFETYSafety Section P/N DANGER! Keep Away - Rotating Blades P/NSAFETY SAFETYP/N DANGER! Crushing and Pinch Points SAFETY SAFETYSafety Section P/N Red Relector Tape P/N Yellow Relector TapeSAFETY SAFETYP/N Cutting Height Adjustment Chart P/N Safety SectionSAFETY SAFETY8 Hour Lubrication Chart SAFETY SAFETYSafety Section ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/NSAFETY SAFETYINFORMATION - 8 Hour Lubrication Chart P/N PELIGRO! Spanish Translation for Driveline SafetySAFETY SAFETYSafety Section VERSA PRO 03/09Federal Laws and Regulations SAFETYSAFETY Employer-EmployeeOperator RegulationsPage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page INTRODUCTION SECTION Introduction SectionINTRODUCTION INTRODUCTIONINTRODUCTION INTRODUCTIONVERSA PRO 03/09 INTRODUCTION Attention Owner/OperatorINTRODUCTION ASSEMBLY SECTION Assembly SectionASSEMBLY ASSEMBLYTRACTOR PREPARATION ASSEMBLY MAINFRAME TO ATTACHMENT FRAME ASSEMBLYASSEMBLY ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLYASSEMBLY CENTER & WING MOWER ASSEMBLY DRIVELINE ATTACHMENTASSEMBLY ASSEMBLYWING MOWER ATTACHMENT LIFT FRAME TO MOWERASSEMBLY ASSEMBLYELECTRICAL CONNECTION AT TRACTOR ELECTRICAL CONNECTION AT MOWERASSEMBLY ASSEMBLYCENTER MOWER ASSEMBLY ASSEMBLYASSEMBLY FL-0108ASSEMBLY ASSEMBLYCENTER MOWER ASSEMBLY 1. Attach outboard bearing plate to cutterhousingASSEMBLY ASSEMBLYCENTER MOWER ASSEMBLY ASM-FL-0052INSTALLATION OF CENTER MOWER ASSEMBLYASSEMBLY ASM-FL-0111ASSEMBLY HYDRAULIC CONNECTIONSASSEMBLY ASSEMBLY HOSE CONNECTION AT TRACTORASSEMBLY HYDRAULIC CONNECTIONS TO CYLINDER HYDRAULIC CONNECTIONS TO FILTERHYDRAULIC CONNECTIONS TO PUMP ASSEMBLYHYDRAULIC CONNECTION MOTORS Left Wing Hydraulic MotorRight Wing Hydraulic Motor ASSEMBLYHYDRAULIC FINAL CHECKASSEMBLY ASSEMBLYOPERATION SECTION Operation SectionOPERATION OPERATIONALAMO INDUSTRIAL VERSA PRO FLAIL OPERATION INSTRUCTIONSOPERATION FRONT MOWER SPECIFICATIONSOPERATION 1. OPERATOR REQUIREMENTS OPERATIONOPERATION PERSONAL PROTECTIVE EQUIPMENT PPE1.2 Tractor Safety Devices 1.1 ROPS and Seat BeltOPERATION OPERATION1.3 Tractor Horsepower 1.5 Front End Weight1.6 Power Take Off PTO 1.4 Tractor Hydraulics2. GETTING ON AND OFF THE TRACTOR 2.1 Boarding the Tractor2.2 Dismounting the Tractor OPERATIONOPERATION 3. STARTING THE TRACTOROPERATION OPERATION 4. SETTING THE MOWEROPERATION Roller Height Adjustment OPERATIONOPERATION Leveling Deck5. DRIVELINE ATTACHMENT 5.1 Driveline Length CheckOPERATION OPERATION“Bottoming Out” Check Procedure” Engagement Check ProcedureOPERATION OPERATION6. PRE-OPERATIONINSPECTION AND SERVICE 6.1 Mower Pre-OperationInspection/ServiceOPERATION OPERATIONOPERATION 6.2 Tractor Pre-OperationInspection/ServiceOPERATION OPERATION OPERATIONVERSA PRO 03/09 OPERATION OPERATION•Inspect the condition of the drive belts OPERATION •Check the condition of the flail unit hinge pinsOPERATION Flail-WingMower PRE-OPERATIONInspection DO NOT OPERATE an UNSAFE TRACTOR or MOWEROPERATION OPERATIONTractor PRE-OPERATIONInspection OPERATIONOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWEROPERATION 7. DRIVING THE TRACTOR AND IMPLEMENTOPERATION OPERATION 7.1 Starting the TractorOPERATION 7.2 Brake and Differential Lock Setting 7.3 Operating the Mower WingOPERATION OPERATIONOPERATION Operating PositionOPERATION 7.4 Driving the Tractor and Implement 7.5 Crossing Ditches and Steep InclinesOPERATION OPERATIONOPERATION OPERATIONOPS-F-0050 VERSA PRO 03/09OPERATION 8. OPERATING THE TRACTOR AND IMPLEMENTOPERATION OPERATION 8.1 Foreign Debris HazardOPERATION 8.2 Bystander/Passersby Precautions 8.3 Engaging the Power to Take Off PTOOPERATION OPERATION9. Operating the Mower 8.4 PTO RPM and Ground SpeedOPERATION OPERATIONOPERATION OPERATIONVERSA PRO 03/09 10. DISCONNECTING THE MOWER FROM THE TRACTOR 9.1 Shutting Down the ImplementOPERATION OPERATIONOPERATION OPERATIONOPS-F-0056 VERSA PRO 03/0911. MOWER STORAGE 12. TRANSPORTING THE TRACTOR AND IMPLEMENTOPERATION OPERATIONOPERATION OPERATIONVERSA PRO 03/09 OPERATION 12.1 Transporting on Public RoadwaysOPERATION OPERATION OPERATIONVERSA PRO 03/09 OPERATION 12.2 Hauling the Tractor and ImplementOPERATION 13. TROUBLESHOOTING GUIDE OPERATIONOPERATION TROUBLETROUBLESHOOTING GUIDE Cont’d OPERATIONOPERATION TROUBLEOPERATION OPERATIONTROUBLE POSSIBLE CAUSEMAINTENANCE SECTION Maintenance SectionMAINTENANCE MAINTENANCEDAILY CHECKS MAINTENANCE LUBRICATION INFORMATIONMAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER MAINTENANCEMAINTENANCE Maintenance SectionMAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER Cont’dMAINTENANCE MAINTENANCE MAINTENANCE6.Install the new filter Maintenance SectionADJUSTING CUTTING HEIGHT GENERALREPLACING CUTTER UNIT DRIVE BELTS MAINTENANCEMAINTENANCE ROLLER BEARING REPLACEMENTMAINTENANCE CUTTERSHAFT BEARING REPLACEMENT MAINTENANCEMAINTENANCE OUTBOARD BEARING. Mnt-FL-0021CUTTERSHAFT BEARING REPLACEMENT Cont’d MAINTENANCEMAINTENANCE INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058CUTTERSHAFT REPLACEMENT Changing to Forward or Reverse RotationReplacing Cutter Unit Knives MAINTENANCEINITIAL START-UPPROCEDURES HYDRAULICSHYDRAULIC PUMPS GENERALREPLACING HYDRAULIC PUMPS MAINTENANCEMAINTENANCE Replacing Outer PumpRESERVOIR SOLENOID CONTROL VALVEMAINTENANCE MAINTENANCEDISASSEMBLY SOLENOID CONTROL VALVE Cont’dCHECKING SOLENOID VALVE MAINTENANCEREASSEMBLY INSPECTIONMAINTENANCE MAINTENANCEHYDRAULIC MOTOR MAINTENANCEMAINTENANCE DISASSEMBLYMAINTENANCE MAINTENANCEREASSEMBLY INSPECTIONDISASSEMBLY OF LIFT CYLINDER LIFT CYLINDERSMAINTENANCE MAINTENANCEEXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT TO CLEAN AND INSPECTTO ADJUST TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCHTO REPLACE SHIELDS MAINTENANCEMAINTENANCE SLIP CLUTCH PRECAUTIONSTO TEST FOR FROZEN CLUTCHES MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MOREMAINTENANCE MAINTENANCECylinder Rod Maintenance VERSA PRO TANK FILLING INSTRUCTIONSMAINTENANCE MAINTENANCESTORAGE PROPER TORQUE FOR FASTENERSMAINTENANCE MAINTENANCEPage ALAMO INDUSTRIAL ALAMO-INDUSTRIALLIMITED WARRANTY Keep children away from danger all day, every day TO THE OWNER/OPERATOR/DEALERguards in place P/N 803350C VERSA PRO - SOM 3/09Printed in USA