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803350C
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Introduction Section
Models:
803350C
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Troubleshooting
Specification
Install
Hour Lubrication Chart
Warranty
Maintenance
Assembly Section
Engagement Check Procedure
Roller Height Adjustment
Setting The Mower
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INTRODUCTION SECTION
Introduction Section
2-1
© 2009 Alamo Group Inc.
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Contents
FLAIL MOWER
VERSA PRO
1502 E. Walnut Seguin, Texas 78155
Email: parts@alamo-industrial.com
To the Owner/Operator/Dealer
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Alamo Industrial Division is willing to provide
one 1 AEM Mower Safety Practices Video
SAFETY SECTION
TABLE OF CONTENTS
ASSEMBLY SECTION
INTRODUCTION SECTION
MAINTENANCE SECTION
EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT
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Safety Section
SAFETY SECTION
SAFETY
SAFETY
General Safety Instructions and Practices
“Wait a minute...Save a life!”
Operator Safety Instructions and Practices
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
Transporting Safety Instructions and Practices
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SEE YOUR ALAMO DEALER
Concluding Safety Instructions and Practices
Decal Location
PART NO
ITEM
TYPE
DESCRIPTION
Decal Description
P/N DANGER! Keep Away - Rotating Blades P/N
P/N DANGER! Crushing and Pinch Points
P/N Red Relector Tape P/N Yellow Relector Tape
IMPORTANT - Use ALAMO Genuine Flail Parts
P/N Cutting Height Adjustment Chart P/N
8 Hour Lubrication Chart
NAME LOGO - Alamo Industrial P/N NAME - VERSA PRO
ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N
PELIGRO! Spanish Translation for Driveline Safety
INFORMATION - 8 Hour Lubrication Chart P/N
SAFETY
Employer-EmployeeOperator Regulations
Federal Laws and Regulations
Employer Responsibilities
Child Labor Under 16 Years of Age
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Introduction Section
INTRODUCTION SECTION
INTRODUCTION
INTRODUCTION
INTRODUCTION
Attention Owner/Operator
Assembly Section
ASSEMBLY SECTION
ASSEMBLY
ASSEMBLY
TRACTOR PREPARATION
MAINFRAME TO ATTACHMENT FRAME ASSEMBLY
TRACTOR TO ATTACHMENT FRAME ASSEMBLY
DRIVELINE ATTACHMENT
CENTER & WING MOWER ASSEMBLY
LIFT FRAME TO MOWER
WING MOWER ATTACHMENT
ELECTRICAL CONNECTION AT MOWER
ELECTRICAL CONNECTION AT TRACTOR
FL-0108
CENTER MOWER ASSEMBLY
1. Attach outboard bearing plate to cutterhousing
ASM-FL-0052
ASM-FL-0111
INSTALLATION OF CENTER MOWER
HYDRAULIC CONNECTIONS
HOSE CONNECTION AT TRACTOR
HYDRAULIC CONNECTIONS TO CYLINDER
HYDRAULIC CONNECTIONS TO FILTER
HYDRAULIC CONNECTIONS TO PUMP
HYDRAULIC CONNECTION MOTORS
Left Wing Hydraulic Motor
Right Wing Hydraulic Motor
HYDRAULIC
FINAL CHECK
KNIVES
Operation Section
OPERATION SECTION
OPERATION
OPERATION
ALAMO INDUSTRIAL VERSA PRO FLAIL
OPERATION INSTRUCTIONS
FRONT MOWER SPECIFICATIONS
PERSONAL PROTECTIVE EQUIPMENT PPE
1. OPERATOR REQUIREMENTS
1.2 Tractor Safety Devices
1.1 ROPS and Seat Belt
Tractor Requirements and Capabilities
1.5 Front End Weight
1.3 Tractor Horsepower
1.6 Power Take Off PTO
1.4 Tractor Hydraulics
2. GETTING ON AND OFF THE TRACTOR
2.1 Boarding the Tractor
2.2 Dismounting the Tractor
3. STARTING THE TRACTOR
4. SETTING THE MOWER
Leveling Deck
Roller Height Adjustment
5.1 Driveline Length Check
5. DRIVELINE ATTACHMENT
Engagement Check Procedure
“Bottoming Out” Check Procedure”
6.1 Mower Pre-OperationInspection/Service
6. PRE-OPERATIONINSPECTION AND SERVICE
6.2 Tractor Pre-OperationInspection/Service
OPERATION
•Inspect the condition of the drive belts
•Check the condition of the flail unit hinge pins
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
Flail-WingMower PRE-OPERATIONInspection
Tractor PRE-OPERATIONInspection
7. DRIVING THE TRACTOR AND IMPLEMENT
7.1 Starting the Tractor
7.2 Brake and Differential Lock Setting
7.3 Operating the Mower Wing
Transport Position
Operating Position
7.4 Driving the Tractor and Implement
7.5 Crossing Ditches and Steep Inclines
OPS-F-0049
OPS-F-0050
8. OPERATING THE TRACTOR AND IMPLEMENT
8.1 Foreign Debris Hazard
8.3 Engaging the Power to Take Off PTO
8.2 Bystander/Passersby Precautions
8.4 PTO RPM and Ground Speed
9. Operating the Mower
OPERATION
9.1 Shutting Down the Implement
10. DISCONNECTING THE MOWER FROM THE TRACTOR
OPS-F-0056
12. TRANSPORTING THE TRACTOR AND IMPLEMENT
11. MOWER STORAGE
OPERATION
12.1 Transporting on Public Roadways
OPERATION
12.2 Hauling the Tractor and Implement
TROUBLE
13. TROUBLESHOOTING GUIDE
POSSIBLE CAUSE
POSSIBLE REMEDY
TROUBLESHOOTING GUIDE Cont’d
OPERATION
Maintenance Section
MAINTENANCE SECTION
MAINTENANCE
MAINTENANCE
DAILY CHECKS
LUBRICATION INFORMATION
CHANGING HYDRAULIC SYSTEM FILTER
CHANGING HYDRAULIC SYSTEM FILTER Cont’d
6.Install the new filter
GENERAL
ADJUSTING CUTTING HEIGHT
REPLACING CUTTER UNIT DRIVE BELTS
Image Mnt-FL-0020
ROLLER BEARING REPLACEMENT
OUTBOARD BEARING. Mnt-FL-0021
CUTTERSHAFT BEARING REPLACEMENT
INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058
CUTTERSHAFT BEARING REPLACEMENT Cont’d
Changing to Forward or Reverse Rotation
CUTTERSHAFT REPLACEMENT
Replacing Cutter Unit Knives
WING MOWER
HYDRAULICS
INITIAL START-UPPROCEDURES
HYDRAULIC PUMPS
GENERAL
REPLACING HYDRAULIC PUMPS
Replacing Outer Pump
Replacing Inner Pump
RESERVOIR
SOLENOID CONTROL VALVE
Mnt-FL-0080
DISASSEMBLY
SOLENOID CONTROL VALVE Cont’d
CHECKING SOLENOID VALVE
INSPECTION
REASSEMBLY
HYDRAULIC MOTOR
1.Wash all parts thoroughly in a suitable solvent
LIFT CYLINDERS
DISASSEMBLY OF LIFT CYLINDER
TO CLEAN AND INSPECT
EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT
TO ADJUST
TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH
SLIP CLUTCH PRECAUTIONS
TO REPLACE SHIELDS
MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE
TO TEST FOR FROZEN CLUTCHES
VERSA PRO TANK FILLING INSTRUCTIONS
Cylinder Rod Maintenance
PROPER TORQUE FOR FASTENERS
STORAGE
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ALAMO-INDUSTRIAL
ALAMO INDUSTRIAL
LIMITED WARRANTY
TO THE OWNER/OPERATOR/DEALER
Keep children away from danger all day, every day
guards in place
VERSA PRO - SOM 3/09
P/N 803350C
Printed in USA
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