GLC Generator | Baldor GLC80, GLC35, GLC50, GLC125 instruction

GLC Generator

(Gaseous Liquid Cooled)

GLC30, 35, 45, 50, 60, 80, 100 and 125

Installation & Operating Manual

5/04

MN2408

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Baldor GLC80, GLC35, GLC50, GLC125 manual GLC Generator

Contents

GLC Generator California Proposition 65 Warning Table of Contents Appendix a Generator AC Metering Engine Parameter Display Read This Manual Thoroughly Section Product Safety Information Operation Symbols Operation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Warranty Period Limited WarrantyLabor Parts General Information MN2408 Site Planning Installation Guidelines Engine Cooling System Controls and Transfer SwitchExhaust System Room Air Setting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators Approximate Weight vs. kW Output Weight Of The Genset Calculate Soil Bearing Load SBL Capacity Designing An Isolated Foundation Approximate Load Bearing Capacities of Various Soil Types Typical Foundation Installation System Placement Exhaust System Exhaust ChecklistMulti-Engine Installations Level Of Attenuation Exhaust System Calculations Exhaust Piping Radiator Cooling Cooling System Cooling System Checklist Cooling System Determination Heat ExchangerCooling System Design Engine Mounted Radiator Cooling Remote Radiator Cooling Hot Well Installations 11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Wind Barrier Air System Air System Checklist Engine Crankcase Ventilation Transfer Switch Location Transfer Switch Transfer Switch Checklist Battery Location Battery Starting System Battery Cables Battery Charger General Information MN2408 Generator Lifting When the Generator is installed outdoors Generator Mounting Mounting Dimensions Ventilation Test Secure the Generator Backpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page Fuel Consumption Natural and LPG Fuel ConnectionsGeneral Considerations Natural Gas Connections Example Determining Pipe Size for Natural GasNatural Gas Flow Rate Cubic Feet per Hour per Pipe Length LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG Rating Transfer Switch Considerations Three Phase WYE and Delta Connections General Wiring Considerations Battery Charger ConsiderationsFrame Ground Connection Page Post Installation Checks Recommended Engine Oil and Battery TypeGLC100 GLC125 Post Installation Checks On when the OFF Switch is used to stop the engine Run SwitchOperator Control Panel Digital Engine Controller Only Programming Keys Manual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault Shutdown Utility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button Operation No Load Test Engine Controller Inputs & Outputs Analog Faults Such as Fuel Rack Solenoids or electronic governors RunCrank Engine starter motor Action Description Display Comments Are no active faultsFront panel keypad push-button Normal Other time delay functions are Generator KVA Display Phase system not applicableVab Displays the generators output voltage Vbc Displays the generators output voltage Battery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Span Calibration Repeat for each phaseDisplayed values Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure Used Configuration Data Sheet Main Menu Loop Parameters 198 F Alarm Fault Name Input AnalogParameter Setting Volts A-B Battery Voltage Engine Control Connections 10 Analog Operator Control Panel Operator Control Panel Analog Engine Controller Only 11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Garretson Model KN Fuel Valve Considerations General Service Installation Engine Section Troubleshooting and Maintenance General Troubleshooting Guide Problems and Solutions Troubleshooting Guide Digital Controller Only Verify the adjustments. Replace controller if failed Troubleshooting Guide Analog Controller OnlySpeed DIODE, 1N5408 Part number GLC GLC125 Replacement PartsLAMP, #67, 12 Volt Cable Jam Nut Flywheel Housing Magnetic Pickup FLA GLC Circuit Breaker & Electrical Data GLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Name Address Phone Model Number Job Number PowerStandby Continuous No Load Switch Adjust the AC voltage to match the normal sourceAre legible Proper belt alignment and tensions Baldor District Offices Baldor Electric Company MN2408 04 FAR200