Baldor Electric Company MN2408 04 FAR200 | Baldor GLC35, GLC80

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects and other reproductive harm.

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Battery posts, terminals and related accessories are known to the state of California to cause cancer, birth defects and other reproductive harm.

BALDOR GENERATORS

3815 Oregon Street

Oshkosh, WI 54902

(920)236–4200 or (800) 872–7697 Fax (920) 236–4219

www.baldor.com

♥ Baldor Electric Company	Printed in USA
MN2408	5/04 FAR200

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Baldor GLC35, GLC80, GLC50, GLC125 manual Baldor Electric Company MN2408 04 FAR200

Contents

GLC Generator California Proposition 65 Warning Table of Contents Generator AC Metering Engine Parameter Display Appendix a Section Product Safety Information Read This Manual Thoroughly Symbols Operation Operation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Warranty Period Limited WarrantyLabor Parts General Information MN2408 Installation Guidelines Site Planning Controls and Transfer Switch Engine Cooling SystemExhaust System Room Air Setting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators Weight Of The Genset Approximate Weight vs. kW Output Designing An Isolated Foundation Calculate Soil Bearing Load SBL Capacity Typical Foundation Installation Approximate Load Bearing Capacities of Various Soil Types Exhaust System Exhaust Checklist System PlacementMulti-Engine Installations Level Of Attenuation Exhaust System Calculations Exhaust Piping Cooling System Cooling System Checklist Radiator Cooling Cooling System Determination Heat ExchangerCooling System Design Engine Mounted Radiator Cooling Hot Well Installations Remote Radiator Cooling 11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Air System Air System Checklist Wind Barrier Engine Crankcase Ventilation Transfer Switch Transfer Switch Checklist Transfer Switch Location Battery Starting System Battery Location Battery Charger Battery Cables General Information MN2408 When the Generator is installed outdoors Generator Lifting Mounting Dimensions Generator Mounting Secure the Generator Ventilation Test Backpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page Fuel Consumption Natural and LPG Fuel ConnectionsGeneral Considerations Natural Gas Connections Example Determining Pipe Size for Natural GasNatural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Transfer Switch Considerations Rating Three Phase WYE and Delta Connections General Wiring Considerations Battery Charger ConsiderationsFrame Ground Connection Page Recommended Engine Oil and Battery Type Post Installation ChecksGLC100 GLC125 Post Installation Checks Run Switch On when the OFF Switch is used to stop the engineOperator Control Panel Digital Engine Controller Only Programming Keys Manual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMF Utility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button Operation No Load Test Engine Controller Inputs & Outputs Analog Faults Run Such as Fuel Rack Solenoids or electronic governorsCrank Engine starter motor Are no active faults Action Description Display CommentsFront panel keypad push-button Normal Other time delay functions are Phase system not applicable Generator KVA DisplayVab Displays the generators output voltage Vbc Displays the generators output voltage Battery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Span Calibration Repeat for each phaseDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure Used Configuration Data Sheet Main Menu Loop Parameters Fault Name Input Analog 198 F AlarmParameter Setting Volts A-B Battery Voltage Engine Control Connections Operator Control Panel Analog Engine Controller Only 10 Analog Operator Control Panel 11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Service Garretson Model KN Fuel Valve Considerations General Installation Section Troubleshooting and Maintenance Engine Problems and Solutions General Troubleshooting Guide Troubleshooting Guide Digital Controller Only Verify the adjustments. Replace controller if failed Troubleshooting Guide Analog Controller OnlySpeed Part number DIODE, 1N5408 GLC GLC125 Replacement PartsLAMP, #67, 12 Volt Flywheel Housing Magnetic Pickup Cable Jam Nut GLC Circuit Breaker & Electrical Data FLA GLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Power Name Address Phone Model Number Job NumberStandby Continuous No Load Adjust the AC voltage to match the normal source SwitchAre legible Proper belt alignment and tensions Baldor District Offices Baldor Electric Company MN2408 04 FAR200