Bosch Appliances 4100-09 Installing a Molding Head SET, Plug from power source before changing

INSTALLING A MOLDING HEAD SET

A Molding Head Set may be used to add a variety of decorative edges to a wood work piece. These edges are commonly seen on trim moldings and furniture.

!	WARNING	To reduce the risk of injury, always disconnect
		plug from power source before changing
blades.
		To reduce the risk of injury, always use the
!	WARNING
		Bosch Molding Table Insert No.TS1009. Never

make molding head cuts without this insert. Do not use molding head sets larger than 7” diameter and with cutters wider than 1”. Never set molding cutters to any bevel angle other than the vertical 0° angle. Follow all warnings and instructions shown here and those that accompany your molding head set. Failure to comply with these warnings may result in serious bodily injuries.

NOTE: Leave the inner washer in its original sawing position. Install molding head, then outer washer, and then arbor nut. Check that all cutters and the arbor nut are securely tightened. Some molding head sets come with an additional thick washer/spacer; this part is not used on the 4100 table saw.

1.Disconnect plug from power source. Raise saw blade to maximum height.

2.Remove the Barrier Guard Assembly and Anti-Kickback Device (see page 26). Lower and lock the Riving Knife in its lowest position.

3.Remove standard table insert plate.

4.Remove the arbor nut and only the outer blade washer and saw blade (see page 30). NOTE: Leave inner blade washer on arbor shaft.

5.Place molding head against inner washer (with cutters facing to front of saw). Then place on the outer washer and tighten arbor nut on arbor shaft.

6.Lower the cutters below the table top and insert the Bosch Molding Table Insert (TS1009) (Fig. 72). Raise the cutters to the desired depth of cut (above the insert). Check that the tool is not plugged into a power source; then carefully rotate the cutters by hand to make sure all components are tightly held and no interferences exist.

7.Plug saw into power source. Using scrap wood, make practice molding cuts and adjust height accordingly.

!	WARNING	To reduce the risk of injury, never pass your
		hands over the cutting molding head cutters.

Molding cuts are non-thru (blind) cuts. Many times the cutters can not be seen during cutting. See page 76 for instructions on non- thru sawing. The work piece must be held against the saw's fence as it is being fed. An auxiliary fence should be attached to the saw's fence (see page 72). Never make freehand cuts. Whenever possible, use push sticks and push blocks for molding cutting (see page 74). Use feather boards and hold-downs, attached to the table or fence (See page 76). IMPORTANT: Follow all instructions and warnings that come with your molding head set.

RETURNING SAW TO NORMAL THRU-CUTTING

After completing your Molding cutting, be sure to return the inner and outer washers to the original positions (see page 30 for details). It is important that the original equipment washers are in the proper positions so that the saw blade always aligns with the permanently installed riving knife.

FIG. 71

INNER BLADE WASHER

RONDELLE DE LAME

INTERIEURE

ARANDELA INTERIOR

DE LA HOJA

FIG. 72

ARBOR NUT

ECROU DE FIXATION DE

L'ARBRE

TUERCA DEL EJE

PORTAHERRAMIENTA

OUTER WASHER

RONDELLE EXTERIEURE

ARANDELA EXTERIOR

MOLDING HEAD

ENSEMBLE DE LAMES A

MOULURER

FRESA DE MOLDURAR

MOLDING TABLE INSERT

PLAQUE AMOVIBLE DE

TABLE POUR MOULURAGE

ACCESORIO DE INSERCIÓN

DE LA MESA DE MOLDURAR

82.