Manuals / Bryant / Household Appliance / Heating System

Bryant 580F installation instructions

Models: 580F

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Table 1A — Physical Data (580F090, 102, 120, 150 Units) (cont)

UNIT SIZE 580F				090		102			120			150
FURNACE SECTION
Rollout Switch Cutout
Temp (F)**				195		195			195			195
Burner Orifice Diameter
(in. ...drill size)
Natural Gas		Std	LOW	.120...31		.120...31			.120...31			.120...31
			MED	.120...31		.120...31			.120...31			.129...30
			HIGH	.120...31		.120...31			.129...30			—
Liquid Propane		Alt	LOW	.096...41		.096...41			.096...41			.096...41
			MED	.096...41		.096...41			.096...41			.102...38
Thermostat Heat Anticipator			HIGH	.096...41		.096...41			.102...38			—
Thermostat Heat Anticipator
Setting (amps)
208/230 v and 575	Stage 1			.14		.14			.14			.14
	Stage 2			.20		.20			.20			.20
460 v	Stage 1			.14		.14			.14			.14
	Stage 2			.20		.20			.20			.20
Gas Input (Btuh) Stage 1			LOW	125,000		125,000			120,000			180,000
			MED	120,000		120,000			180,000			200,000
			HIGH	180,000		180,000			200,000			—
Stage 2			LOW	—		—			180,000			220,000
			MED	180,000		180,000			220,000			250,000
Efficiency (Steady			HIGH	220,000		220,000			250,000			—
Efficiency (Steady
State) (%)				80		80			80			80
Temperature Rise Range			LOW	20-50		20-50			35-65			35-65
			MED	35-65		35-65			35-65			40-70
Manifold Pressure (in. wg)			HIGH	45-75		45-75			40-70			—
Manifold Pressure (in. wg)
Natural Gas		Std		3.5		3.5			3.5			3.5
Liquid Propane		Alt		3.5		3.5			3.5			3.5
Gas Valve Quantity				1		1			1			1
Gas Valve Pressure Range
Psig				0.180-0.487		0.180-0.487			0.180-0.487			0.180-0.487
in. wg				5.0-13.5		5.0-13.5			5.0-13.5			5.0-13.5
Field Gas Connection				1/		1/			3/			3/
Size (in.)			LOW	1/		1/			3/			3/
			MED	2		2			4			4
			MED	3/		3/			3/			3/
				4		4			4			4
			HIGH	3/		3/			3/			—
			HIGH	4		4			4
HIGH-PRESSURE SWITCH (psig)
Standard Compressor					450 ± 50							500 ± 50
Internal Relief (Differential)
Cutout					428							428
Reset (Auto.)					320							320
LOSS-OF-CHARGE (LOW-PRESSURE)
SWITCH (psig)
Cutout							7 ± 3
Reset (Auto.)							22 ± 7
FREEZE PROTECTION
THERMOSTAT (F)
Opens							30 ± 5
Closes							45 ± 5
OUTDOOR-AIR INLET SCREENS					Cleanable. Screen size and quantity varies by option selected.
RETURN-AIR FILTERS							Throwaway
Quantity...Size (in.)				4...16 x 20 x 2		4...16 x 20 x 2			4...20 x 20 x 2			4...20 x 20 x 2
Quantity...Size (in.)				4...16 x 20 x 2		4...16 x 20 x 2			4...20 x 20 x 2			4...20 x 20 x 2

LEGEND

Al — Aluminum

Bhp — Brake Horsepower

Cu — Copper

*Evaporator coil fin material/condenser coil fin material. Contact your local repre- sentative for details about coated fins.

†Weight of 14-in. roof curb.

**Rollout switch lockout is manually reset by interrupting power to unit or resetting thermostat.

NOTE: High-static motor not available on size 150 and 151 units.

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Bryant 580F installation instructions

Contents

IMPORTANT — READ BEFORE INSTALLING installation, start-upand service instructionsCONTENTS III. Step 3 — Install External Trap forPage Page C. Slab Mount Horizontal Units Only B. Alternate Unit SupportII. STEP 2 — FIELD FABRICATE DUCTWORK IV. STEP 4 — RIG AND PLACE UNITFig. 3 — Roof Curb Details Fig. 5A — Condensate Drain Pan Side View Fig. 4 — Unit Leveling TolerancesFig. 5B — Condensate Drain Piping Details A. PositioningFig. 6 — Rigging Details Page Page —10— —11— VI. STEP 6 — INSTALL GAS PIPING V. STEP 5 — INSTALL FLUE HOODA. Field Power Supply Fig. 8 — Gas Piping Guide With Accessory—13— C. Heat Anticipator Settings—14— —15— Fig. 11 — Field Control Wiring Raceway Fig. 9 — Power Wiring Connections—16— Fig. 10 — Low-VoltageConnectionsOutdoor-AirDamper Installed VIII. STEP 8 — ADJUST FACTORY-INSTALLEDOPTIONSFig. 15 — Outdoor-AirDamper Position Setting A. Manual Outdoor-AirDamperFig. 19 — Indoor Coil Access Panel Relocation Fig. 17 — Typical Access Panel LocationsB. Optional EconoMi$er+ Fig. 16 — EconoMi$er+ Component LocationsFig. 22 — EconoMi$er+ Wiring Fig. 21 — Filter Installation—19— Fig. 20 — Outdoor-AirHood ConstructionE. EconoMi$er+ Controller Wiring C. EconoMi$er+ Control ModeFig. 23 — Barometric Flow Capacity Fig. 24 — Outdoor-AirDamper LeakageG. Outdoor Air Temperature OAT Sensor Provided Table 4 — EconoMi$er+ Field-InstalledAccessoriesH. Supply Air Temperature SAT Sensor Provided J. Return Air Temperature RAT SensorFig. 27 — Return Air Temperature Sensor Fig. 26 — Indoor Air Quality Voltage Setting—22— K. Outdoor Air Humidity Sensor—23— — Thermistor Resolution Temperature Sensors CRTEMPSN001A00 or HH79NZ039Fig. 29 — Enthalpy Changeover Settings Table 6 — Outdoor Air, Return Air, and Supply AirO. Remote EconoMi$er+ Enable Control N. Power ExhaustM. Occupied/Unoccupied Switch Fig. 30 — Humidity Sensor Current vs. Humidity—26— R. CO2 Sensor ConfigurationQ. Demand Ventilation Control Fig. 32 — Demand Ventilation ControlIX. STEP 9 — ADJUST EVAPORATOR-FANSPEED Table 7 — CO2 Sensor* Standard Settings—27— Fig. 33 — Typical Belt-DriveMotor MountingTable 8 — Fan Rpm at Motor Pulley Settings Fig. 35 — Evaporator-FanPulley AdjustmentFig. 34 — Typical Belt-DriveMotor Mounting for Sizes—29— Table 10 — Evaporator-FanMotor PerformanceGENERAL NOTES FOR FAN PERFORMANCE DATA TABLES —30— —31— —32— —33— —34— —35— —36— —37— —38— —39— —40— —41— —42— —43— —44— —45— —46— —47— —48— —49— VII. REFRIGERANT SERVICE PORTS V. INTERNAL WIRINGPRE-START-UP START-UP I. UNIT PREPARATIONX. COOLING A. Adjust Gas InputA. To Shut Off Unit XI. MAIN BURNERSB. Startup Mode XIV. SAFETY RELIEFC. Run Mode D. Read ModeFig. 36 — EconoMi$er+ Controller Board —53——54— Table 32 — EconoMi$er+ Inputs and OutputsTable 33 — Start-UpMode Sequence Table 35 — Input/Output Channels —55——56— E. Setup ModeF. Manual Mode G. Error Mode—57— —58— C.Demand Ventilation Configuration D. Power Exhaust Configuration—59— XVIII. OPERATING SEQUENCE —60—A. Cooling, Units Without EconoMi$er+ B. Heating, Units Without EconoMi$er+I. CLEANING SERVICEFig. 37 — Cleaning Condenser Coil D. Heating, Units With Economizer+IV. BLOWER BELT ADJUSTMENT III.CONDENSER FAN ADJUSTMENT Fig.VI. ECONOMIZER ADJUSTMENT VIII. HIGH-PRESSURESWITCHFig. 41 — Cooling Charging Chart; 580F090 A.To Use Cooling Charging ChartFig. 42 — Cooling Charging Chart; 580F102 —63—Fig. 43 — Cooling Charging Chart; 580F120 Fig. 44 — Cooling Charging Chart; 580F150—64— —65— Fig. 45 — Cooling Charging Chart; 580F091Fig. 47 — Cooling Charging Chart; 580F121 Fig. 48 — Cooling Charging Chart; 580F151—66— Table 36 — LED Error Code Description XIV. LIMIT SWITCHXII. FLUE GAS PASSAGEWAYS XIII. COMBUSTION-AIRBLOWERXVII. REPLACEMENT PARTS B.Cleaning and AdjustmentFig. 51 — Spark Gap Adjustment —68—Table 37 — EconoMi$er+ Error Codes TROUBLESHOOTING I. ECONOMI$ER+ TROUBLESHOOTINGA. Error Code 1 — SAT Sensor Failure B. Error Code 2 — RAT Sensor FailureI. Error Mode H. Error Code 8 — E2 Test FailureL. Unit Always In Unoccupied Mode II. UNIT TROUBLESHOOTING—71— Table 39 — Cooling Service Troubleshooting—72— Table 40 — Heating Service Troubleshooting—73— APPENDIX A — ECONOMI$ER+ LABEL —74—APPENDIX A — ECONOMI$ER+ LABEL cont —75——76— INDEX —77—CALL FOR FREE CATALOG SERVICE TRAININGPage START-UPCHECKLIST Remove and Store in Job File TEMPERATURES AND PRESSURESI. PRELIMINARY INFORMATION III.START-UPELECTRICAL