Manuals / Bryant / Household Appliance / Heating System

Bryant 580F 68, B.Cleaning and Adjustment, Xvii. Replacement Parts, Spark Gap Adjustment

Models: 580F

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B.Cleaning and Adjustment

6.Remove wires from ignitor and sensor wires at the Integrated Gas Unit Controller (IGC).

7.Remove the 2 screws that attach the burner rack to the vestibule plate.

8.Slide the burner tray out of the unit (Fig. 50).

9.To reinstall, reverse the procedure outlined above.

B.Cleaning and Adjustment

1.Remove burner rack from unit as described in Removal and Replacement of Gas Train section, above.

NOTE: Dimensions in ( ) are millimeters.

2.Inspect burners; if dirty, remove burners from rack.

3.Using a soft brush, clean burners and cross-over port as required.

4.Adjust spark gap. See Fig. 51.

5.Reinstall burners on rack.

6.Reinstall burner rack as described in Removal and Replacement of Gas Train section, this page.

XVII. REPLACEMENT PARTS

A complete list of replacement parts may be obtained from any Bryant distributor upon request.

580F090,091,102,103

125,000 BTUH INPUT

580F090,091,102,103,120,121

180,000 BTUH INPUT

580F090,091,102,103,120,121,150,151

220,000 BTUH INPUT AND 580F120,121,150,151

250,000 BTUH INPUT

Fig. 51 — Spark Gap Adjustment

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Image 68

Bryant 580F installation instructions 68, B.Cleaning and Adjustment, Xvii. Replacement Parts, Spark Gap Adjustment

Contents

installation, start-upand service instructions IMPORTANT — READ BEFORE INSTALLINGCONTENTS III. Step 3 — Install External Trap forPage Page B. Alternate Unit Support C. Slab Mount Horizontal Units OnlyII. STEP 2 — FIELD FABRICATE DUCTWORK IV. STEP 4 — RIG AND PLACE UNITFig. 3 — Roof Curb Details Fig. 4 — Unit Leveling Tolerances Fig. 5A — Condensate Drain Pan Side ViewFig. 5B — Condensate Drain Piping Details A. PositioningFig. 6 — Rigging Details Page Page —10— —11— V. STEP 5 — INSTALL FLUE HOOD VI. STEP 6 — INSTALL GAS PIPINGA. Field Power Supply Fig. 8 — Gas Piping Guide With AccessoryC. Heat Anticipator Settings —13——14— —15— Fig. 9 — Power Wiring Connections Fig. 11 — Field Control Wiring Raceway—16— Fig. 10 — Low-VoltageConnectionsVIII. STEP 8 — ADJUST FACTORY-INSTALLEDOPTIONS Outdoor-AirDamper InstalledFig. 15 — Outdoor-AirDamper Position Setting A. Manual Outdoor-AirDamperFig. 17 — Typical Access Panel Locations Fig. 19 — Indoor Coil Access Panel RelocationB. Optional EconoMi$er+ Fig. 16 — EconoMi$er+ Component LocationsFig. 21 — Filter Installation Fig. 22 — EconoMi$er+ Wiring—19— Fig. 20 — Outdoor-AirHood ConstructionC. EconoMi$er+ Control Mode E. EconoMi$er+ Controller WiringFig. 23 — Barometric Flow Capacity Fig. 24 — Outdoor-AirDamper LeakageTable 4 — EconoMi$er+ Field-InstalledAccessories G. Outdoor Air Temperature OAT Sensor ProvidedH. Supply Air Temperature SAT Sensor Provided J. Return Air Temperature RAT SensorFig. 26 — Indoor Air Quality Voltage Setting Fig. 27 — Return Air Temperature Sensor—22— K. Outdoor Air Humidity Sensor—23— Temperature Sensors CRTEMPSN001A00 or HH79NZ039 — Thermistor ResolutionFig. 29 — Enthalpy Changeover Settings Table 6 — Outdoor Air, Return Air, and Supply AirN. Power Exhaust O. Remote EconoMi$er+ Enable ControlM. Occupied/Unoccupied Switch Fig. 30 — Humidity Sensor Current vs. HumidityR. CO2 Sensor Configuration —26—Q. Demand Ventilation Control Fig. 32 — Demand Ventilation ControlTable 7 — CO2 Sensor* Standard Settings IX. STEP 9 — ADJUST EVAPORATOR-FANSPEED—27— Fig. 33 — Typical Belt-DriveMotor MountingFig. 35 — Evaporator-FanPulley Adjustment Table 8 — Fan Rpm at Motor Pulley SettingsFig. 34 — Typical Belt-DriveMotor Mounting for SizesGENERAL NOTES FOR FAN PERFORMANCE DATA TABLES —29—Table 10 — Evaporator-FanMotor Performance —30— —31— —32— —33— —34— —35— —36— —37— —38— —39— —40— —41— —42— —43— —44— —45— —46— —47— —48— —49— V. INTERNAL WIRING VII. REFRIGERANT SERVICE PORTSPRE-START-UP START-UP I. UNIT PREPARATIONA. Adjust Gas Input X. COOLINGA. To Shut Off Unit XI. MAIN BURNERSXIV. SAFETY RELIEF B. Startup ModeC. Run Mode D. Read Mode—53— Fig. 36 — EconoMi$er+ Controller BoardTable 33 — Start-UpMode Sequence —54—Table 32 — EconoMi$er+ Inputs and Outputs —55— Table 35 — Input/Output ChannelsE. Setup Mode —56——57— F. Manual ModeG. Error Mode —58— —59— C.Demand Ventilation ConfigurationD. Power Exhaust Configuration —60— XVIII. OPERATING SEQUENCEA. Cooling, Units Without EconoMi$er+ B. Heating, Units Without EconoMi$er+SERVICE I. CLEANINGFig. 37 — Cleaning Condenser Coil D. Heating, Units With Economizer+III.CONDENSER FAN ADJUSTMENT Fig. IV. BLOWER BELT ADJUSTMENTVI. ECONOMIZER ADJUSTMENT VIII. HIGH-PRESSURESWITCHA.To Use Cooling Charging Chart Fig. 41 — Cooling Charging Chart; 580F090Fig. 42 — Cooling Charging Chart; 580F102 —63——64— Fig. 43 — Cooling Charging Chart; 580F120Fig. 44 — Cooling Charging Chart; 580F150 Fig. 45 — Cooling Charging Chart; 580F091 —65——66— Fig. 47 — Cooling Charging Chart; 580F121Fig. 48 — Cooling Charging Chart; 580F151 XIV. LIMIT SWITCH Table 36 — LED Error Code DescriptionXII. FLUE GAS PASSAGEWAYS XIII. COMBUSTION-AIRBLOWERB.Cleaning and Adjustment XVII. REPLACEMENT PARTSFig. 51 — Spark Gap Adjustment —68—TROUBLESHOOTING I. ECONOMI$ER+ TROUBLESHOOTING Table 37 — EconoMi$er+ Error CodesA. Error Code 1 — SAT Sensor Failure B. Error Code 2 — RAT Sensor FailureH. Error Code 8 — E2 Test Failure I. Error ModeL. Unit Always In Unoccupied Mode II. UNIT TROUBLESHOOTINGTable 39 — Cooling Service Troubleshooting —71—Table 40 — Heating Service Troubleshooting —72——73— —74— APPENDIX A — ECONOMI$ER+ LABEL—75— APPENDIX A — ECONOMI$ER+ LABEL cont—76— —77— INDEXSERVICE TRAINING CALL FOR FREE CATALOGPage TEMPERATURES AND PRESSURES START-UPCHECKLIST Remove and Store in Job FileI. PRELIMINARY INFORMATION III.START-UPELECTRICAL