Release Date April 29 Publication Number TP01071 Revision Date NA
Training Manual
INTELLICARB
Revision A
INTELLICARB TRAINING MANUAL
Mechanical Section
TABLE OF CONTENTS
Introduction
Post-Mix Valve Section
Electrical Section
Troubleshooting
IntelliCarb Training Manual
THEORY OF OPERATION
INTRODUCTION
UNIT DESCRIPTION
DESCRIPTION
DELIVERY INSPECTION AND UNPACKING
SPECIFICATIONS
REQUIREMENTS
Dimensions CO2 Operating Pressure
INSTALLATION
CORNELIUS INTELLICARB CARBONATOR ASSEMBLY
Carbonator Time Out Reset Switch
Drains
Carbonator Relief Valve Locations
Ice Drink Model ED175BCH Lower Front Panel Removed
Total Flex Manifold Insulation Removed
Ice Drink Model ED150/175/300 Coldplate Cover
Ice Drink Model ED200/250 Coldplate Cover
Liquid Level Probe
NOTE Carbonator troubleshooting procedure located on page
6. Check list for proper “finished” drink carbonation
MECHANICAL SECTION
Adjustment
GATE RESTRICTOR PLATE
ICE DIVERTER KIT
REMOVAL AND REPLACEMENT OF AGITATORS
To Remove Agitators For Cleaning 300 shown
NOTE All other models have only one agitation Assembly
Water
Dimensions & Capacities
POST-MIX VALVE SECTION
SET-UP INSTRUCTIONS
Notch in piston
NOTE Always adjust water within its range
Syrup/Concentrate
Adjusting Flow Rates
Water Flow Rates At Selected Ratios
NOTE Try raising the pressure on the pump before cleaning
Setting Ratios
NOTE Valve troubleshooting information is available on page
SHURFLOW OVERVIEW
SHURFLO
NOTE Shurflow Troubleshooting information available on page
SHURFLOW INSTALLATION
START-UP PROCEDURE
FIGURE 21. Typical Installation
TYPICAL INSTALLATION
PLUMBING
2004, IMI Cornelius Inc
PLUMBING LAYOUT
FIGURE 22. Plumbing Layout
1xx Six Flavor Model
FLOW DIAGRAM 1XX SIX FLAVOR MODEL
Flow Diagram
2004, IMI Cornelius Inc
Publication Number TP01071
INSTALL FOR
Eight Flavor Models
2004, IMI Cornelius Inc
2xx Eight Flavor Models
FLOW DIAGRAM 2XX EIGHT FLAVOR MODELS
FIGURE 25. Flow Diagram
2004, IMI Cornelius Inc
Publication Number TP01071
FLOW DIAGRAM 2XX TEN FLAVOR MODELS
FIGURE 26. Flow Diagram 2xx Ten Flavor Models
2004, IMI Cornelius Inc
Diagram
FLOW DIAGRAM 300 TWELVE F
LAVOR MODELS
Flow
One Transformer Powers the Left Bank
ELECTRICAL SECTION
Control Box Single Transformer Will Power
and the Other Powers the Right Bank
RESET CONNECTIONS
CARBONATOR WIRING DIAGRAM
Time Out Selection Pins. 7min/3 min/Disabled Move Jumper to Select
2004, IMI Cornelius Inc
DA NGER
SERVICE INFORMATION
Wiring Diagram
EL ECTRIC SHOCK HA ZA RD. DISCONNECT
2004, IMI Cornelius Inc
SCHEMATIC
FIGURE 32. Schematic
Publication Number TP01071
SERVICE INFORMATION
WIRING DIAGRAM 2XX 120V MODEL
FIGURE 33. Wiring Diagram
POWER BEFORE SERVICING UNIT
2xx 220/240V Models
WIRING DIAGRAM
Wiring Diagram
2004, IMI Cornelius Inc
Publication Number TP01071
WIRING DIAGRAM 2XX 220/240V MODELS
FIGURE 35. Wiring Diagram 2xx 220/240V Models
2004, IMI Cornelius Inc
SERVICE INFORMATION
WIRING DIAGRAM
220/240V MODELS
DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT
DANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT
WIRING DIAGRAM
SERVICE INFORMATION
Wiring Diagram
TIMER
SCHEMATIC 300 120V MODELS
FIGURE 38. Schematic 300 120V Models
2004, IMI Cornelius Inc
Publication Number TP01071
SCHEMATIC 300 220/240V MODELS
FIGURE 39. Schematic 300 220/240V Models
2004, IMI Cornelius Inc
Pumping Capability
TROUBLESHOOTING
SHURFLOW TROUBLESHOOTING
MAXIMUM HORIZONTAL TUBING LENGTHS BY VISCOSITY
Pumps in Series for Long Distances
Pump Sanitizing / Winterizing
OPERATES BUT WILL NOT PRIME / DISPENSER VALVE OPEN
Pump Troubleshooting
DOES NOT OPERATE / GAS APPLIED / DISPENSER VALVE OPEN
DOES NOT ACHIEVE SOLD-OUT WITH EMPTY B-I-B
Probable Cause
DISPENSER TROUBLESHOOTING
Trouble
Remedy
Problem excess foam
VALVE TROUBLESHOOTING
Excess Foam
Temp ? below Remove nozzle Clean ? no Clean Problem corrected
Off Taste
Off Taste
Problem off taste Remove nozzle Clean ? no Clean Problem corrected
Publication Number TP01071
Check for power at solenoid
Valve Stuck Open
Problem valve
Valve Stuck Open
Power ? no Check switch Problem corrected
No Product
Problem no product Check solenoid visually Working ? no
No Product
Trouble
CARBONATOR TROUBLESHOOTING
Solid State Carbonator Level Control
Probable Cause
IMI Cornelius Inc