Manuals / Cornelius / Kitchen Appliance / Beverage Dispenser

Cornelius Cold Beverage Dispenser manual IMI Cornelius Inc

Models: Cold Beverage Dispenser

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IMI Cornelius Inc.

www.cornelius.com

800-238-3600

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Cornelius Cold Beverage Dispenser manual IMI Cornelius Inc

Contents

Training Manual INTELLICARBRelease Date April 29 Publication Number TP01071 Revision Date NA Revision AINTELLICARB TRAINING MANUAL TABLE OF CONTENTS IntroductionMechanical Section Post-Mix Valve SectionTroubleshooting Electrical SectionIntelliCarb Training Manual INTRODUCTION UNIT DESCRIPTIONTHEORY OF OPERATION DESCRIPTIONSPECIFICATIONS REQUIREMENTSDELIVERY INSPECTION AND UNPACKING Dimensions CO2 Operating PressureINSTALLATION Carbonator Time Out Reset Switch CORNELIUS INTELLICARB CARBONATOR ASSEMBLYDrains Carbonator Relief Valve Locations Ice Drink Model ED175BCH Lower Front Panel RemovedIce Drink Model ED150/175/300 Coldplate Cover Ice Drink Model ED200/250 Coldplate CoverTotal Flex Manifold Insulation Removed Liquid Level ProbeNOTE Carbonator troubleshooting procedure located on page 6. Check list for proper “finished” drink carbonationAdjustment MECHANICAL SECTIONGATE RESTRICTOR PLATE ICE DIVERTER KIT To Remove Agitators For Cleaning 300 shown REMOVAL AND REPLACEMENT OF AGITATORSNOTE All other models have only one agitation Assembly Dimensions & Capacities POST-MIX VALVE SECTIONWater SET-UP INSTRUCTIONSNotch in piston Syrup/Concentrate Adjusting Flow RatesNOTE Always adjust water within its range Water Flow Rates At Selected RatiosSetting Ratios NOTE Try raising the pressure on the pump before cleaningNOTE Valve troubleshooting information is available on page SHURFLO SHURFLOW OVERVIEWNOTE Shurflow Troubleshooting information available on page SHURFLOW INSTALLATION START-UP PROCEDURETYPICAL INSTALLATION PLUMBINGFIGURE 21. Typical Installation 2004, IMI Cornelius IncPLUMBING LAYOUT FIGURE 22. Plumbing LayoutFLOW DIAGRAM 1XX SIX FLAVOR MODEL Flow Diagram1xx Six Flavor Model 2004, IMI Cornelius IncINSTALL FOR Eight Flavor ModelsPublication Number TP01071 2004, IMI Cornelius IncFLOW DIAGRAM 2XX EIGHT FLAVOR MODELS FIGURE 25. Flow Diagram2xx Eight Flavor Models 2004, IMI Cornelius IncFLOW DIAGRAM 2XX TEN FLAVOR MODELS FIGURE 26. Flow Diagram 2xx Ten Flavor ModelsPublication Number TP01071 2004, IMI Cornelius IncFLOW DIAGRAM 300 TWELVE F LAVOR MODELSDiagram FlowELECTRICAL SECTION Control Box Single Transformer Will PowerOne Transformer Powers the Left Bank and the Other Powers the Right BankCARBONATOR WIRING DIAGRAM Time Out Selection Pins. 7min/3 min/Disabled Move Jumper to SelectRESET CONNECTIONS 2004, IMI Cornelius IncSERVICE INFORMATION Wiring DiagramDA NGER EL ECTRIC SHOCK HA ZA RD. DISCONNECTSCHEMATIC FIGURE 32. Schematic2004, IMI Cornelius Inc Publication Number TP01071WIRING DIAGRAM 2XX 120V MODEL FIGURE 33. Wiring DiagramSERVICE INFORMATION POWER BEFORE SERVICING UNITWIRING DIAGRAM Wiring Diagram2xx 220/240V Models 2004, IMI Cornelius IncWIRING DIAGRAM 2XX 220/240V MODELS FIGURE 35. Wiring Diagram 2xx 220/240V ModelsPublication Number TP01071 2004, IMI Cornelius IncWIRING DIAGRAM 220/240V MODELSSERVICE INFORMATION DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNITWIRING DIAGRAM SERVICE INFORMATIONDANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT Wiring DiagramSCHEMATIC 300 120V MODELS FIGURE 38. Schematic 300 120V ModelsTIMER 2004, IMI Cornelius IncSCHEMATIC 300 220/240V MODELS FIGURE 39. Schematic 300 220/240V ModelsPublication Number TP01071 2004, IMI Cornelius IncTROUBLESHOOTING SHURFLOW TROUBLESHOOTINGPumping Capability MAXIMUM HORIZONTAL TUBING LENGTHS BY VISCOSITYPumps in Series for Long Distances Pump Sanitizing / WinterizingPump Troubleshooting DOES NOT OPERATE / GAS APPLIED / DISPENSER VALVE OPENOPERATES BUT WILL NOT PRIME / DISPENSER VALVE OPEN DOES NOT ACHIEVE SOLD-OUT WITH EMPTY B-I-BDISPENSER TROUBLESHOOTING TroubleProbable Cause RemedyVALVE TROUBLESHOOTING Excess FoamProblem excess foam Temp ? below Remove nozzle Clean ? no Clean Problem correctedOff Taste Problem off taste Remove nozzle Clean ? no Clean Problem correctedOff Taste Publication Number TP01071Valve Stuck Open Problem valveCheck for power at solenoid Valve Stuck OpenNo Product Problem no product Check solenoid visually Working ? noPower ? no Check switch Problem corrected No ProductCARBONATOR TROUBLESHOOTING Solid State Carbonator Level ControlTrouble Probable CauseIMI Cornelius Inc