INTELLICARB
Training Manual
Release Date April 29 Publication Number TP01071 Revision Date NA
Revision A
INTELLICARB TRAINING MANUAL
Introduction
TABLE OF CONTENTS
Mechanical Section
Post-Mix Valve Section
Electrical Section
Troubleshooting
IntelliCarb Training Manual
UNIT DESCRIPTION
INTRODUCTION
THEORY OF OPERATION
DESCRIPTION
REQUIREMENTS
SPECIFICATIONS
DELIVERY INSPECTION AND UNPACKING
Dimensions CO2 Operating Pressure
INSTALLATION
CORNELIUS INTELLICARB CARBONATOR ASSEMBLY
Carbonator Time Out Reset Switch
Drains
Ice Drink Model ED175BCH Lower Front Panel Removed
Carbonator Relief Valve Locations
Ice Drink Model ED200/250 Coldplate Cover
Ice Drink Model ED150/175/300 Coldplate Cover
Total Flex Manifold Insulation Removed
Liquid Level Probe
6. Check list for proper “finished” drink carbonation
NOTE Carbonator troubleshooting procedure located on page
MECHANICAL SECTION
Adjustment
GATE RESTRICTOR PLATE
ICE DIVERTER KIT
REMOVAL AND REPLACEMENT OF AGITATORS
To Remove Agitators For Cleaning 300 shown
NOTE All other models have only one agitation Assembly
POST-MIX VALVE SECTION
Dimensions & Capacities
Water
SET-UP INSTRUCTIONS
Notch in piston
Adjusting Flow Rates
Syrup/Concentrate
NOTE Always adjust water within its range
Water Flow Rates At Selected Ratios
NOTE Try raising the pressure on the pump before cleaning
Setting Ratios
NOTE Valve troubleshooting information is available on page
SHURFLOW OVERVIEW
SHURFLO
NOTE Shurflow Troubleshooting information available on page
START-UP PROCEDURE
SHURFLOW INSTALLATION
PLUMBING
TYPICAL INSTALLATION
FIGURE 21. Typical Installation
2004, IMI Cornelius Inc
FIGURE 22. Plumbing Layout
PLUMBING LAYOUT
Flow Diagram
FLOW DIAGRAM 1XX SIX FLAVOR MODEL
1xx Six Flavor Model
2004, IMI Cornelius Inc
Eight Flavor Models
INSTALL FOR
Publication Number TP01071
2004, IMI Cornelius Inc
FIGURE 25. Flow Diagram
FLOW DIAGRAM 2XX EIGHT FLAVOR MODELS
2xx Eight Flavor Models
2004, IMI Cornelius Inc
FIGURE 26. Flow Diagram 2xx Ten Flavor Models
FLOW DIAGRAM 2XX TEN FLAVOR MODELS
Publication Number TP01071
2004, IMI Cornelius Inc
LAVOR MODELS
FLOW DIAGRAM 300 TWELVE F
Diagram
Flow
Control Box Single Transformer Will Power
ELECTRICAL SECTION
One Transformer Powers the Left Bank
and the Other Powers the Right Bank
Time Out Selection Pins. 7min/3 min/Disabled Move Jumper to Select
CARBONATOR WIRING DIAGRAM
RESET CONNECTIONS
2004, IMI Cornelius Inc
Wiring Diagram
SERVICE INFORMATION
DA NGER
EL ECTRIC SHOCK HA ZA RD. DISCONNECT
FIGURE 32. Schematic
SCHEMATIC
2004, IMI Cornelius Inc
Publication Number TP01071
FIGURE 33. Wiring Diagram
WIRING DIAGRAM 2XX 120V MODEL
SERVICE INFORMATION
POWER BEFORE SERVICING UNIT
Wiring Diagram
WIRING DIAGRAM
2xx 220/240V Models
2004, IMI Cornelius Inc
FIGURE 35. Wiring Diagram 2xx 220/240V Models
WIRING DIAGRAM 2XX 220/240V MODELS
Publication Number TP01071
2004, IMI Cornelius Inc
220/240V MODELS
WIRING DIAGRAM
SERVICE INFORMATION
DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT
SERVICE INFORMATION
WIRING DIAGRAM
DANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT
Wiring Diagram
FIGURE 38. Schematic 300 120V Models
SCHEMATIC 300 120V MODELS
TIMER
2004, IMI Cornelius Inc
FIGURE 39. Schematic 300 220/240V Models
SCHEMATIC 300 220/240V MODELS
Publication Number TP01071
2004, IMI Cornelius Inc
SHURFLOW TROUBLESHOOTING
TROUBLESHOOTING
Pumping Capability
MAXIMUM HORIZONTAL TUBING LENGTHS BY VISCOSITY
Pump Sanitizing / Winterizing
Pumps in Series for Long Distances
DOES NOT OPERATE / GAS APPLIED / DISPENSER VALVE OPEN
Pump Troubleshooting
OPERATES BUT WILL NOT PRIME / DISPENSER VALVE OPEN
DOES NOT ACHIEVE SOLD-OUT WITH EMPTY B-I-B
Trouble
DISPENSER TROUBLESHOOTING
Probable Cause
Remedy
Excess Foam
VALVE TROUBLESHOOTING
Problem excess foam
Temp ? below Remove nozzle Clean ? no Clean Problem corrected
Problem off taste Remove nozzle Clean ? no Clean Problem corrected
Off Taste
Off Taste
Publication Number TP01071
Problem valve
Valve Stuck Open
Check for power at solenoid
Valve Stuck Open
Problem no product Check solenoid visually Working ? no
No Product
Power ? no Check switch Problem corrected
No Product
Solid State Carbonator Level Control
CARBONATOR TROUBLESHOOTING
Trouble
Probable Cause
IMI Cornelius Inc