Manuals / Cornelius / Kitchen Appliance / Beverage Dispenser

Cornelius Cold Beverage Dispenser SCHEMATIC 300 220/240V MODELS, Schematic 300 220/240V Models

Models: Cold Beverage Dispenser

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IntelliCarb Training Manual

SCHEMATIC 300 (220/240V MODELS)

GLN

EMC

LINE

FILTER

E–BOX GD.	MOTOR HEATER

MOTOR HEATER

L1 TIMER L2

RECTIFIER

	GATE
POWER	SOLENOID
PUSH BUTTON
SWITCH
	N.C1
VEND SWITCH	C
	N.O1
	AGITATOR MOTOR

OPTIONAL

BALLAST

OPTIONAL LIGHT

OPTIONAL STARTER

OPTIONAL

BEV. TRANSFORMER

BEVERAGE

KEYLOCK SWITCH

24V

BEV. FAUCETS

VEND SWITCH

OPTIONAL BALLAST

EMC

GATE

SOLENOID

N.C2

N.O2

AGITATOR MOTOR

OPTIONAL LIGHT

OPTIONAL STARTER

OPTIONAL BEV. TRANSFORMER

24V

BEV. FAUCETS

FIGURE 39. Schematic 300 (220/240V Models)

Publication Number: TP01071

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Cornelius Cold Beverage Dispenser SCHEMATIC 300 220/240V MODELS, Schematic 300 220/240V Models, Publication Number TP01071

Contents

Release Date April 29 Publication Number TP01071 Revision Date NA Training ManualINTELLICARB Revision AINTELLICARB TRAINING MANUAL Mechanical Section TABLE OF CONTENTSIntroduction Post-Mix Valve SectionIntelliCarb Training Manual TroubleshootingElectrical Section THEORY OF OPERATION INTRODUCTIONUNIT DESCRIPTION DESCRIPTIONDELIVERY INSPECTION AND UNPACKING SPECIFICATIONSREQUIREMENTS Dimensions CO2 Operating PressureINSTALLATION Drains Carbonator Time Out Reset SwitchCORNELIUS INTELLICARB CARBONATOR ASSEMBLY Carbonator Relief Valve Locations Ice Drink Model ED175BCH Lower Front Panel RemovedTotal Flex Manifold Insulation Removed Ice Drink Model ED150/175/300 Coldplate CoverIce Drink Model ED200/250 Coldplate Cover Liquid Level ProbeNOTE Carbonator troubleshooting procedure located on page 6. Check list for proper “finished” drink carbonationGATE RESTRICTOR PLATE AdjustmentMECHANICAL SECTION ICE DIVERTER KIT NOTE All other models have only one agitation Assembly To Remove Agitators For Cleaning 300 shownREMOVAL AND REPLACEMENT OF AGITATORS Water Dimensions & CapacitiesPOST-MIX VALVE SECTION SET-UP INSTRUCTIONSNotch in piston NOTE Always adjust water within its range Syrup/ConcentrateAdjusting Flow Rates Water Flow Rates At Selected RatiosNOTE Valve troubleshooting information is available on page Setting RatiosNOTE Try raising the pressure on the pump before cleaning NOTE Shurflow Troubleshooting information available on page SHURFLOSHURFLOW OVERVIEW SHURFLOW INSTALLATION START-UP PROCEDUREFIGURE 21. Typical Installation TYPICAL INSTALLATIONPLUMBING 2004, IMI Cornelius IncPLUMBING LAYOUT FIGURE 22. Plumbing Layout1xx Six Flavor Model FLOW DIAGRAM 1XX SIX FLAVOR MODELFlow Diagram 2004, IMI Cornelius IncPublication Number TP01071 INSTALL FOREight Flavor Models 2004, IMI Cornelius Inc2xx Eight Flavor Models FLOW DIAGRAM 2XX EIGHT FLAVOR MODELSFIGURE 25. Flow Diagram 2004, IMI Cornelius IncPublication Number TP01071 FLOW DIAGRAM 2XX TEN FLAVOR MODELSFIGURE 26. Flow Diagram 2xx Ten Flavor Models 2004, IMI Cornelius IncDiagram FLOW DIAGRAM 300 TWELVE FLAVOR MODELS FlowOne Transformer Powers the Left Bank ELECTRICAL SECTIONControl Box Single Transformer Will Power and the Other Powers the Right BankRESET CONNECTIONS CARBONATOR WIRING DIAGRAMTime Out Selection Pins. 7min/3 min/Disabled Move Jumper to Select 2004, IMI Cornelius IncDA NGER SERVICE INFORMATIONWiring Diagram EL ECTRIC SHOCK HA ZA RD. DISCONNECT2004, IMI Cornelius Inc SCHEMATICFIGURE 32. Schematic Publication Number TP01071SERVICE INFORMATION WIRING DIAGRAM 2XX 120V MODELFIGURE 33. Wiring Diagram POWER BEFORE SERVICING UNIT2xx 220/240V Models WIRING DIAGRAMWiring Diagram 2004, IMI Cornelius IncPublication Number TP01071 WIRING DIAGRAM 2XX 220/240V MODELSFIGURE 35. Wiring Diagram 2xx 220/240V Models 2004, IMI Cornelius IncSERVICE INFORMATION WIRING DIAGRAM220/240V MODELS DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNITDANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT WIRING DIAGRAMSERVICE INFORMATION Wiring DiagramTIMER SCHEMATIC 300 120V MODELSFIGURE 38. Schematic 300 120V Models 2004, IMI Cornelius IncPublication Number TP01071 SCHEMATIC 300 220/240V MODELSFIGURE 39. Schematic 300 220/240V Models 2004, IMI Cornelius IncPumping Capability TROUBLESHOOTINGSHURFLOW TROUBLESHOOTING MAXIMUM HORIZONTAL TUBING LENGTHS BY VISCOSITYPumps in Series for Long Distances Pump Sanitizing / WinterizingOPERATES BUT WILL NOT PRIME / DISPENSER VALVE OPEN Pump TroubleshootingDOES NOT OPERATE / GAS APPLIED / DISPENSER VALVE OPEN DOES NOT ACHIEVE SOLD-OUT WITH EMPTY B-I-BProbable Cause DISPENSER TROUBLESHOOTINGTrouble RemedyProblem excess foam VALVE TROUBLESHOOTINGExcess Foam Temp ? below Remove nozzle Clean ? no Clean Problem correctedOff Taste Off TasteProblem off taste Remove nozzle Clean ? no Clean Problem corrected Publication Number TP01071Check for power at solenoid Valve Stuck OpenProblem valve Valve Stuck OpenPower ? no Check switch Problem corrected No ProductProblem no product Check solenoid visually Working ? no No ProductTrouble CARBONATOR TROUBLESHOOTINGSolid State Carbonator Level Control Probable CauseIMI Cornelius Inc