Lincoln Electric SVM172-A service manual Schematic Entire Machine Code 11086, 11216 G4440

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G-6	ELECTRICAL DIAGRAMS	G-6
SCHEMATIC - ENTIRE MACHINE - CODE 11086, 11216 (G4440)

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4440G	ENGINEERING CONTROLLED		COMPLETELY REVISED
	MANUFACTURER:	No

NOTE: WILL WORK WITH

LINKNET POWER SOURCE BUT WILL ONLY SHOW AND HAVE LINKNET FEATURES

5 PIN ARCLINK

CONNECTOR TO

POWER SOURCE

(WIRE DRIVE REAR LOW)

	A	541
	B	542
P10	C	67
		67B

D540

E500B 500

L1

ARC VOLTAGE

TOROID

FEEDBACK

67A

B

W

INPUT ELECTRODE

L2

CABLE CONNECTION

TYPICAL CURRENT:

TOROID

DRAW @ 600/PM = 1.6 AMPS

PWM CONTROLLED

@ 800/PM = 1.85 AMPS

6.5 VDC WHEN GAS IS

FEED PLATE

FLOWING. COIL

MEASURES 21 OHMS.

GAS

MOTOR GEARBOX

TACH

12 VDC COIL

P11

(WIRE DRIVE REAR)

5-32 VDC

R

R

1

1.8 OHMS

U

U

2

MOTOR +

550

13 SECOND AVERAGE CURRENT

MOTOR -

B

B

3

551

LIMIT = 6.3A

4

GAS SOLENOID +

(LIMIT IS SOFTWARE SET)

553

GAS SOLENOID -

50-800/PM OR 75-1200PM

ACCESS THIS

554

CONNECTOR BY REMOVING

5VDC TACH SUPPLY

THE WIRE DRIVE

531

(WIRE DRIVE FRONT)

FILTER P.C. BD.

TACH SIGNAL

ASSEMBLY ACCESS DOOR

537

SCHEMATIC M19487

0V TO COMMON WHEN

TACH COM

534

P9

3

SWITCH CLOSED

TRIGGER

TRIGGER {

A

4

532

532B

SUPPLY FOR TRIGGER AND DUAL

C

2

570D

570C

DUAL

D

1

543

DUAL PROCEDURE

543

570A

PROCEDURE {

E

570

SHUTDOWN INPUT (DISCONNECT

PROCEDURE

B

FOR FLOW SWITCH CONNECTION)

A = OPEN

SPOOL GUN/PUSH-PULL MOTOR

(INSIDE WRAPAROUND)

RED/GREEN

B

B = CLOSED

7 PIN

0VDC @ 50 IN/MIN

532A

STATUS LED

24VDC @ 700 IN/MIN

PUSH-PULL

(FRONT BASE)

W

GUN

M

B

3214

MOTOR

SEE ERROR TABLE

PUSH-PULL GUN WIRE

CONNECTION

A

3218

IN IM MANUAL

FEED SPEED CONTROL

5K

REQUIRED FOR

+

518

P13

4 STEP MODE

PUSH-PULL

E F

C

D G

MOTOR

PUSH-PULL GUN

GUN TRIGGER

AMPHENOL

570B

BRAKE SIGNAL

-

(0 VOLT = MOTOR BRAKE

(LOWER REAR )

77

76 75

0-5V PUSH-PULL GUN

77E

POTENTIOMETER SIGNAL

570E

76E

532E

75E

4

5

6

3

2

1

P14

E D

A

C B F

PCT AND RESISTORS

PROTECTED ON

OPTIONAL 6 PIN

DAUGHTER BOARD

REMOTE FOOT

AMPTROL CONNECTION

(WIRE DRIVE BOX REAR)

WELD MODE SELECTIONS (POWER SOURCE WELD FILE DEPENDENT

GENERAL

STEEL

STAINLESS

GMAW

STD. CV

5

0.030

0.035

0.045

0.052

0.030

0.035

0.045

CV GMAW

POWER MODE

40

GMAW

CO2

---

10

20

24

GMAW Ar (MIX)

61

31

41

FCAW

STD. CV

6

GMAW

Ar (MIX)

94

11

21

25

GMAW Ar/He/CO2

63

33

43

STICK

SOFT (7018)

1

PULSE (CRISP)

Ar (MIX)

95

12

22

26

PULSE Ar/CO2

66

36

46

PULSE (SOFT)

Ar (MIX)

---

14

19

28

PULSE Ar/O2

62

32

42

STICK

CRISP (6010)

2

STT (NO TAIL OUT) CO2 Ar/CO2

109

109

125

125

PULSE Ar/He/CO2

---

34

44

CC TIG

TOUCH START

3

STTll

CO2 Ar/CO2

110

110

126

126

STT

Ar/He/CO2 109

109

125

GOUGE

---

9

STTll

Ar/He/CO2 110

110

126

ALUMINUM

0.035

3/64

1/16

METAL CORE

0.035

3/64

1/16

0.045

0.052

1/16

4043

GMAW

Ar

148

71

73

GMAW

Ar

151

75

77

GMAW

Ar/CO2

81

83

85

PULSE

Ar

149

72

74 5356 PULSE

Ar

152

76

78

PULSE

Ar/CO2

82

84

86

PULSE ON PULSE Ar

98

99

100

PULSE ON PULSE Ar

101

102

103

VOLTAGE SENSE

LEAD COLOR CODE:

COMPONENT VALUE UNITS:

B-BLACK

CAPACITOR: MFD/VOLTS

CAVITY NUMBERING SEQUENCE

GENERAL INFORMATION

SELECT P.C. BOARD

R-RED

(SCHEMATIC S24779) REAR ACCESS

RESISTOR: OHMS/WATTS

(COMPONENT SIDE OF P.C. BOARD)

ELECTRICAL SYMBOLS PER E1537

U-BLUE

PANEL

W-WHITE

CONNECTOR PIN NUMBERS:

COLOR CODE

1

1

2

1

3

1

4

EX. 12 PIN CONNECTOR

J2,J811

J81,J82

J1,J83,J88

J84,J810

B -

BLACK

W -

WHITE

2

3

4

4

6

5

8

1

6

R -

RED

LABELS:

1

5

1

8

U -

BLUE

J2

COMMON

7

12

J86

J85,J87

(DRIVE MOTOR

FRAME GROUND

6

10

9

16

LATCH

PANEL DIVIDER)

VIEW OF CONNECTOR ON PC BOARD

2J2

J16

2J1 1J1 3J1 4J1

67B

500B

67A

400F

LED DISPLAY

LEDS

LED DISPLAY

CASE

FOR ALL FLEX AND

514

513

SHIELDED CABLE

1

+15V

2

+5V

3

/SS

WFS

AMPS

VOLTS

TRIM

4

CS1

DISPLAY P. C. BOARD

5

CS2

6

CS3

(SCHEMATIC:L11756)

7

MISO

8

SCK

+40VDC

9

MOSI

PANEL ENCODERS

COM

CAN

CAN

OV

10

COM

CURRENT

VOLTS

540

500

542

541

WHEN"ON"

+15V

WFS

585A

585B

3

TRIM

1 2

3

1 2

P15

P16

FLEX

(OPTIONAL)

580

4J81 3J81 2J81 1J81

4J82 3J82 2J82 1J82

14J85 13J85

587

585

582

1J83

10J85

580

581

FLEX

2J83

FEED HEAD

7J85

587

S9

3J83

P.C. BOARD

5J85

585

S9

MEMORY IS STORED ON

4J83

(DIVIDER PANEL)

SINGLE

12J85

582

1

U/I FEED BOARD

(SCHEMATIC G3883)

HEAD

FEEDER

11J85

581

O

2

A-GUN-B

GAS PURGE

1J84

N

LED

AVG. = 2V

S4

LED

7J84

+15VDC

50/IPM = 125 HZ.

9J85

579

DUAL

4J84 } 400/IPM = 985 HZ.

COLD INCH/

HEAD

SIGNAL

800/IPM = 1.970K HZ.

6J85

586

GAS PURGE SWITCH

FUTURE

(WIRE DRIVE FRONT)

SET SWITCH 1 "ON"

2J85

535 +5VDC

-OR-

PERFORMS ALL USER INTERFACE,

5J84

(SINGLE HEAD) AND

A-GUN-B

COLD INCH

1J85

SWITCH 2 "ON" (FEEDER) AS

OPTIONAL MEMORY P.C. BOARD

WIRE DRIVE, AND GAS SOLENOID

PUSHBUTTON

3J85

CONTROL FUNCTIONS.

579A

S2

SHOWN ON DIP SWITCH S9.

(SCHEMATIC:L11897)

CONTROL BOX

4J85

SEE S1

4J88

2 STEP/ 4 STEP

INFRARED TRANSCEIVER

SET UP LED

FLEX

SETTING

SWITCH

FRONT AND

(WIRELESS COMMUNICATION)

(OPTIONAL)

ON 1 23

S1 CHART

(WIRE DRIVE FRONT)

REAR

15J85

+15VDC

OFF

4567

DISPLAY

16J85

8

WELD MODE, WIRE SIZE,

MSP4 P.C. BOARD

L3

PANEL

J87 NOT USED

ERROR CODES, SEVEN

(SCHEMATIC: G4456)

CLEAN ROOM USE

SEGMENTAND ALPHA

CAPACITOR

1J88

NUMERIC DISPLAY

+40

MEMORY

1J86 2J86 3J86 4J86 5J86 6J86 7J86 8J86 9J86 10J86

5J83

554

-

MOTORS WILL NOT

WELD MODE LED

START OPTIONS LED

8J84

AC

RUN IF DIODE IS

PANEL

5J83

+

ARC CONTROL LED

END OPTIONS LED

640A

OPEN, REVERSED,

16 DETENT

OR DISCONNECTED

MSP4

CAPACITOR CONNECTS

1P86 2P86 3P86 4P86 5P86 6P86 7P86 8P86 9P86 10P86

5J88

DIODE BRIDGE

SELECT PUSHBUTTON

ENCODER

6J84

PANEL

SELECT PUSHBUTTON

FROM PIN 10 OF SHIELDED

ACCESS DOOR SIDE)

6J85

(DIVIDER PANEL REAR

CABLE TO FRAME GROUND.

526

6J810

SEE IM MANUAL FOR ERROR CODES

548

4J810

2J811

595

TO PUSH-PULL

OR WWW.POWERWAVESOFTWARE.COM

3214

3J810

1J811

640

OR SERVICE NAVIGATOR DIAGNOSTIC UTILITIES

GUN MOTOR DRIVE

3218

2J810

SHIELDED CABLE

76

5J810

75

+40V DC SUPPLY FOR

SET UP MENU FEATURES

8J810

PROVIDES BRAKING

SET UP MENU

77

PUSH-PULL GUN MOTOR

1J810

OF THE PUSH-PULL

(NON-ISOLATED)

To access, press the right and left push buttons

P.0 = On/Off enter exit set up mode

P205 = CC test 550A

PUSH-PULL GUN

GUN MOTOR AND

on the MSP4 panel simultaneously

P1 = WFS English/metric

P206 = CV test 10V to 30 V

DAUGHTER

CONDITIONS THE

P2 = Left display amps/wfs

P207 = 1/0 test 25-600

P.C. BOARD

SIGNAL FROM THE

Setup feature numbers may vary between software

P4 = Trigger memory recall

P208 = STT test 170A

(SCHEMATIC L12008)

POTENTIOMETER.

versions. Must read small display to find your

P5 = Trigger procedure change

P209 = 1 curve 0-600A

specific feature you want. These P numbers listed

P6 = Stall factor

P210 = Step resp background

are for reference.

P7 = Push pull gun offset

P211 = V curve 0-70V 10-70V

P8 = New TIG solenoid feature

P212 = OCV test

DIP SWITCH S1 SETTING CHART

P80-89 = Senses from studs on S25629-09

P215 = Touch sense

.

P99 = Show test mode 200.201

P255 = Show weld file

O

.

P100 = View diagnostics

N

TION

E

F

E

D

F

E

.

P102 = Fatal log

GL

FUNC

F

D

TOG

F

ON

P103 = View software

O

P104 = Hardware version

1

SPARE

P105 = Welding software }Grid load testing use

2

SPARE

P200 = CC test 25-600

3

SPARE

P201 = CV test 10-35

P202 = CC test 10A

4

SPARE

P203 = CC test 355A

P204 = CC test 455A

5

SPARE

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED

6

SPARE

PROPRIETARY & CONFIDENTIAL:

POS

NEG

TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

7

POLARITY

DESIGN INFORMATION

REFERENCE: EQUIPMENT TYPE:

POWER FEED 10M SINGLE (BENCH)

PAGE ___ OF ___

THE INFORMATION ON THIS

1

1

PRINT IS FOR REFERENCE

DRAWN BY:

TJP

-

SUBJECT:

MACHINE SCHEMATIC

DOCUMENT

DOCUMENT

8

FEED SPEED GEAR

LOW

HIGH

ONLY. COMPONENTS AND

ENGINEER:

ZUCKER

SCALE:

NUMBER:

REVISION:

CIRCUITRY MAY BE DIFFERENT

MATERIAL

APPROVAL

PROJECT

CRM22115-FX

G4440

E

FROM AN ACTUAL MACHINE.

APPROVED:

NONE

DISPOSITION: UF

DATE:

6/19/2006

NUMBER:

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

POWER FEED 10M SINGLE/DUAL