Manuals / Lincoln Electric / Power Tools / Welding System

Lincoln Electric SVM172-A service manual OPERATIONBB-12

Models: SVM172-A

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BB-12

OPERATIONBB-12

FIGURE BB.3

POWER FEED 10M SINGLE/DUAL

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Lincoln Electric SVM172-A service manual OPERATIONBB-12

Contents

Power Feed 10M SINGLE/DUAL Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Section A-1 Table of ContentsInstallation Section Amp Rating Duty Cycle InstallationWelding Capacity Rating Safety Precaution Wire Drive Mounting See Figure A.1Location Mounting4INSTALLATIONA-4 Weld Cable SizingWeld Cable Connection Table A.1Negative Electrode Polarity Changing Electrode Polarity SettingCoaxial Weld Cables Control Cable Specifications Control CableControl Cable Connections OFFWire Drive Systems Changing Drive Rolls WireGuides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver BushingTo change the gun bushing Set the drive roll pressure byWelding GUNS, Torches and ACCES- Sories GUN Receiver BushingTo change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Wire Reel Loading Spindle PlacementDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel 50-60 lb .7 27.2 kg Coil Mounting See Figure A.10Loading 30 lb .6 kg Readi-Reels See Figure A.11 Figure A.11INSTALLATIONA-14 Shielding GAS ConnectionExamples Connecting AN Arclink Power Wave SystemBoom Configuration Bench Model FeaturesControl BOX Wire Drive CV Welding Pulse Welding or STT WeldingOperation Section Section B-1Safety Precautions OperationRecommended Processes Definitions of Welding Modes Product DescriptionCommon Welding Abbreviations Required Equipment Additional Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Figure B.1- Case Front Controls DescriptionOutput Knob Wire Feed SPEED/AMMETER DisplayStatus LED Synergic CV Voltage Display Volts / Trim Display and Output KnobPrior to Welding Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure B.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Changing Weld Sequence BehaviorSetup Features Menu Return Actuate while TIG welding, gas flow is manually Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Step Trigger OperationSequence of Operation Step Trigger OperationSee Figure B.4 See Figure B.5 Figure B.5Process Setup and Operation Figure B.6Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Aluminum Synergic GMAW-P PulsedMigand GMAW-PP Pulse on Pulse Welding Machine Functionality by Weld Process Process Weld Mode CV GMAW/FCAW NON-SYNERGIC030 035 045 052 Material Process GAS Wire SizeGmaw Synergic Pulse and PULSE-0N-PULSE Modes 23OPERATIONB-23 STT and STT II Synergic035 045 052 Transfer END OptionsGtaw TIG Welding Gtaw Touch Start TIG WeldingARC Control Output Control Knobs Touch StartProcedure Memory vs. User Memory Using Procedure MemoriesRecall a memory with memory buttons Recall a memory with the gun triggerLimit Setting High LimitLow Limit AttributeAccessories Section Section C-1Accessories OptionalAccessories Accessories Maintenance Section Section D-1Maintenance Safety Precautions Calibration SpecificationRoutine Maintenance Periodic MaintenanceFigure D.1 Major Component Location Power Feed 10M SINGLE/DUAL Section AA-1 Section AATechnical Specifications Power Feed 10M Dual Wire Feeder AA-2AA-3 Electrode RoutingAvailable Cable Assemblies Output CABLES, Connections and Limitations Electrode Sense PolarityAA-4 Table AA.1AA-5 Extremely high welding outputs may occurElectrode Voltage Sensing AA-6Work Voltage Sensing Changing the Wire Drive Gear Ratio Gear Ratio Change ProcedureGear Ratio Recognition Table AA.3AA-8 Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides General GUN Connection Guidelines Gmaw Shielding GASAA-9 Cylinder may explode if damagedWire Spindle Placement Wire Feed Shut Down Circuit OptionalWater Connections for Water Cooled Guns AA-10Hard Automation System Examples of Connecting AN Arclink Power Wave SystemAA-11 AA-12 Section BB-1 Section BBSafety Precautions Definitions of Welding Modes Common Welding AbbreviationsBB-2 Wear eye, ear and body protec- tionProduct Description Recommended Processes and EquipmentRecommended Equipment BB-3Controls Operational FeaturesWire Feed Speed WFS / AMP Meter Output Controls Dual Procedure / Dual Head Select W/MEMORY PanelBB-5 BB-6 BB-7 BB-8 Unsecured ParametersBB-9 BB-10 BB-11 Left MSP4 button to exit 104 Hardware VersionOPERATIONBB-12 BB-12Dual Head / Dual Procedure with Memory Dual Procedure / Head SelectBB-13 MemoryStep / 4 Step Operation WFS vs. Work point Waveform Cold FEED/GAS Purge SwitchBB-15 Wire Reel Loading READI-REELS, Spools or Coils HOT InchFoot Amptrol Electrode PolarityFigure BB.4 Figure BB.5Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingMaking a Weld BB-19BB-20 Component Status LightsStatus Light States Status Light States CON’T BB-21BB-22 Memory Value High Limit Low LimitSection CC-1 ACCESSORIESCC-2 Table CC.1 Drive Roll and Guide Tube KitsK162-1 Wire Spindle Adapter Field InstalledOPTIONS/ACCESSORIES K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL AdapterK438 READI-REEL Adapter Guns and GUN AdaptersDual Procedure Switch Options Conduit AdaptersK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITK1555-2 Insulated Lift Hook K1546-1 Conduit AdapterSection DD-1 Section DDMaintenance DD-3 Figure DD.1 Major Component LocationDD-4 Theory of Operation Section EPower Feed 10M Feed Head Control BOX User Interface Power Feed 10M SINGLE/DUAL Troubleshooting & Repair Section Section F-1Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Tioning correctly Make certain the Power Wave455M power source is func Function Problems Function Problems Troubleshooting & Repair Troubleshooting & Repair Powerfeed 10M Welding Problems Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Three dashes Err 211Err 212 Problems Possible Problems Possible Recommended Power Feed 10M SINGLE/DUAL Voltage Sense PC Board Test Test DescriptionTest Procedure Troubleshooting and Repair Tach Feedback TestTest Procedure Black REDBlue J84Drive Motor Test Procedure Figure F.3 Drive Motor TestGear BOX and Drive Motor Removal and Replacement Figure F.4- Gear BOX and Drive Motor Removal and Replacement To Remove the Drive Motor From the Gear BOX Replacement ProceduresTo Remove the Wire Drive Assembly from the Gear BOX SET UP Retest a machineElectrical Diagrams Section Section G-1Wiring Diagram Power Feed 10M Dual Power Feed 10M SINGLE/DUALWiring Diagram Power Feed 10M Single Feed Head Wiring Diagram Entire Machine Code 11086, 11216 G4439Wiring Diagram Power Feed 10M Single Boom Feeder Wiring Diagram Entire Machine Code 11193 G4439-1Schematic Entire Machine Code 10962 G4320-1 G4320Schematic Entire Machine Code 11086, 11216 G4440 Schematic Entire Machine Code 11193 G5002 Return to Section Section TOCSchematic Entire Machine Code 11194 G5003 G5003Schematic Wire Drive PC Board G3883 Sheet Schematic Wire Drive PC Board ALL Codes G3883 Sheet PC Board Assembly Wire Drive ALL Codes G3884-2F0 Schematic Voltage Sense PC Board ALL Codes S24779-3C0 PC Board Assembly Voltage Sense ALL Codes M19540-3 Schematic MSP4 Display PC Board ALL Codes G4456 PC Board Assembly MSP4 Display ALL Codes L12116-1B0 Schematic Display PC Board ALL Codes L11756 PC Board Assembly Display ALL Codes L11757-1 Schematic Spool GUN PC Board ALL Codes L12008-3E0 PC Board Assembly Spool GUN ALL Codes M20159-3 Schematic Filter PC Board ALL Codes M19487-2B0 PC Board Assembly Filter ALL Codes M19488-2