Manuals / Lincoln Electric / Power Tools / Welding System

Lincoln Electric SVM172-A Safety Precautions, BB-2, Wear eye, ear and body protec- tion, Fcaw

Models: SVM172-A

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BB-2	OPERATION	BB-2

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SAFETY PRECAUTIONS

Read entire Operation section before operating the Power Feed 10M Dual Wire Feeder.

WARNING

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground.

• Always wear dry insulating gloves.

FUMES AND GASES can be dangerous.

•Keep your head out of fumes.

•Use ventilation or exhaust to remove fumes from breathing

zone.

WELDING SPARKS can cause fire or explosion.

•Keep flammable material away.

•Do not weld on closed containers.

ARC RAYS can burn eyes and skin.

•Wear eye, ear and body protec- tion.

Observe all safety information throughout this manual.

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DEFINITIONS OF WELDING MODES

COMMON WELDING ABBREVIATIONS

WFS

• Wire Feed Speed

CC

•Constant Current

CV

•Constant Voltage

GMAW (MIG)

• Gas Metal Arc welding

GMAW-P (MIG)

•Gas Metal Arc welding-(Pulse)

GMAW-PP (MIG)

• Gas Metal Arc welding-(Pulse-on-Pulse)

GTAW (TIG)

•Gas Tungsten Arc welding

SMAW (STICK)

•Shielded Metal Arc welding

FCAW

•Flux Core Arc Welding

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NON-SYNERGIC WELDING MODES

•A Non-synergicwelding mode requires all welding process variables to be set by the operator.

SYNERGIC WELDING MODES

•A Synergic welding mode offers the simplicity of sin- gle knob control. The machine will select the correct voltage and amperage based on the wire feed speed (WFS) set by the operator.

POWER FEED 10M SINGLE/DUAL

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Lincoln Electric SVM172-A Safety Precautions, Definitions of Welding Modes Common Welding Abbreviations, BB-2, Fcaw

Contents

Power Feed 10M SINGLE/DUAL Safety Electric Shock can kill Welding Sparks can cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Master Table of Contents for ALL Sections Installation Section Table of ContentsSection A-1 Welding Capacity Rating InstallationAmp Rating Duty Cycle Location Safety PrecautionWire Drive Mounting See Figure A.1 Mounting Weld Cable Connection 4INSTALLATIONA-4Weld Cable Sizing Table A.1 Coaxial Weld Cables Changing Electrode Polarity SettingNegative Electrode Polarity Control Cable Connections Control Cable SpecificationsControl Cable OFF Guides Wire Drive SystemsChanging Drive Rolls Wire Description To change the gun bushing Drive Roll Pressure SettingChanging the GUN Receiver Bushing Set the drive roll pressure by Welding GUNS, Torches and ACCES- Sories GUN Receiver Bushing Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg Spools Using K1504-1 Coil Reel 50-60 lb .7 27.2 kg Coil Mounting See Figure A.10 Loading 30 lb .6 kg Readi-Reels See Figure A.11 Figure A.11 INSTALLATIONA-14 Shielding GAS Connection Examples Connecting AN Arclink Power Wave System Control BOX Wire Drive Boom ConfigurationBench Model Features CV Welding Pulse Welding or STT Welding Operation Section Section B-1 Safety Precautions Operation Common Welding Abbreviations Definitions of Welding Modes Product DescriptionRecommended Processes Process Limitations Required EquipmentAdditional Required Equipment Equipment Limitations Front Panel Controls and Connections Figure B.1- Case Front Controls Description Status LED Wire Feed SPEED/AMMETER DisplayOutput Knob Prior to Welding Volts / Trim Display and Output KnobSynergic CV Voltage Display LAYOUT-CONTROLS see Figure B.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL Display Changing ARC Wave Control POWER-UP SequenceChanging Weld Modes Changing Weld Sequence Behavior Setup Features Menu Return Actuate while TIG welding, gas flow is manually Step Trigger Cold Feed / GAS Purge SwitchStep / 4-STEP Trigger Switch Step Trigger Operation See Figure B.4 Step Trigger OperationSequence of Operation See Figure B.5 Figure B.5 Process Setup and Operation Figure B.6 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Migand GMAW-PP Pulse on Pulse Welding Aluminum Synergic GMAW-P PulsedPulse-on-Pulse Welding Machine Functionality by Weld Process Process Weld Mode CV GMAW/FCAW NON-SYNERGIC Gmaw Synergic Material Process GAS Wire Size030 035 045 052 Pulse and PULSE-0N-PULSE Modes 035 045 052 23OPERATIONB-23STT and STT II Synergic Transfer END Options ARC Control Output Control Knobs Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start Recall a memory with memory buttons Procedure Memory vs. User MemoryUsing Procedure Memories Recall a memory with the gun trigger Low Limit Limit SettingHigh Limit Attribute Accessories Section Section C-1 Accessories Optional Accessories Accessories Maintenance Section Section D-1 Routine Maintenance MaintenanceSafety Precautions Calibration Specification Periodic Maintenance Figure D.1 Major Component Location Power Feed 10M SINGLE/DUAL Section AA-1 Section AA Technical Specifications Power Feed 10M Dual Wire Feeder AA-2 Available Cable Assemblies Electrode RoutingAA-3 AA-4 Output CABLES, Connections and LimitationsElectrode Sense Polarity Table AA.1 AA-5 Extremely high welding outputs may occur Work Voltage Sensing AA-6Electrode Voltage Sensing Gear Ratio Recognition Changing the Wire Drive Gear RatioGear Ratio Change Procedure Table AA.3 Procedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsAA-8 AA-9 General GUN Connection GuidelinesGmaw Shielding GAS Cylinder may explode if damaged Water Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional AA-10 AA-11 Examples of Connecting AN Arclink Power Wave SystemHard Automation System AA-12 Section BB-1 Section BB BB-2 Safety PrecautionsDefinitions of Welding Modes Common Welding Abbreviations Wear eye, ear and body protec- tion Recommended Equipment Product DescriptionRecommended Processes and Equipment BB-3 Wire Feed Speed WFS / AMP Meter Operational FeaturesControls BB-5 Dual Procedure / Dual Head Select W/MEMORY PanelOutput Controls BB-6 BB-7 BB-8 Unsecured Parameters BB-9 BB-10 BB-11 Left MSP4 button to exit 104 Hardware Version OPERATIONBB-12 BB-12 BB-13 Dual Head / Dual Procedure with MemoryDual Procedure / Head Select Memory Step / 4 Step Operation BB-15 Cold FEED/GAS Purge SwitchWFS vs. Work point Waveform Foot Amptrol Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Electrode Polarity Figure BB.4 Figure BB.5 Procedure for Setting Angle of Feedplate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator Setting Making a Weld BB-19 Status Light States Component Status LightsBB-20 Status Light States CON’T BB-21 BB-22 Memory Value High Limit Low Limit Section CC-1 ACCESSORIESCC-2 Table CC.1 Drive Roll and Guide Tube Kits OPTIONS/ACCESSORIES K162-1 Wire Spindle AdapterField Installed K1504-1 Coil Adapter K438 READI-REEL Adapter K435 Coil AdapterK363P READI-REEL Adapter Guns and GUN Adapters Dual Procedure Switch Options Conduit Adapters K1555-2 Insulated Lift Hook K659-1 GAS Guard RegulatorK1556-1 Light Duty Caster KIT K1546-1 Conduit Adapter Section DD-1 Section DD Maintenance DD-3 Figure DD.1 Major Component Location DD-4 Theory of Operation Section E Power Feed 10M Feed Head Control BOX User Interface Power Feed 10M SINGLE/DUAL Troubleshooting & Repair Section Section F-1 Troubleshooting & Repair HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures 455M power source is func Make certain the Power WaveTioning correctly Function Problems Function Problems Troubleshooting & Repair Troubleshooting & Repair Powerfeed 10M Welding Problems Err 004 Err 001Err 003 Err 005 Err 200 Err 020Err 100 Err 201 Err 212 Err 211Three dashes Problems Possible Problems Possible Recommended Power Feed 10M SINGLE/DUAL Voltage Sense PC Board Test Test Description Test Procedure Troubleshooting and Repair Tach Feedback Test Blue Test ProcedureBlack RED J84 Drive Motor Test Procedure Figure F.3 Drive Motor Test Gear BOX and Drive Motor Removal and Replacement Figure F.4- Gear BOX and Drive Motor Removal and Replacement To Remove the Wire Drive Assembly from the Gear BOX Replacement ProceduresTo Remove the Drive Motor From the Gear BOX SET UP Retest a machine Electrical Diagrams Section Section G-1 Wiring Diagram Power Feed 10M Dual Power Feed 10M SINGLE/DUAL Wiring Diagram Power Feed 10M Single Feed Head Wiring Diagram Entire Machine Code 11086, 11216 G4439 Wiring Diagram Power Feed 10M Single Boom Feeder Wiring Diagram Entire Machine Code 11193 G4439-1 Schematic Entire Machine Code 10962 G4320-1 G4320 Schematic Entire Machine Code 11086, 11216 G4440 Schematic Entire Machine Code 11193 G5002 Return to Section Section TOC Schematic Entire Machine Code 11194 G5003 G5003 Schematic Wire Drive PC Board G3883 Sheet Schematic Wire Drive PC Board ALL Codes G3883 Sheet PC Board Assembly Wire Drive ALL Codes G3884-2F0 Schematic Voltage Sense PC Board ALL Codes S24779-3C0 PC Board Assembly Voltage Sense ALL Codes M19540-3 Schematic MSP4 Display PC Board ALL Codes G4456 PC Board Assembly MSP4 Display ALL Codes L12116-1B0 Schematic Display PC Board ALL Codes L11756 PC Board Assembly Display ALL Codes L11757-1 Schematic Spool GUN PC Board ALL Codes L12008-3E0 PC Board Assembly Spool GUN ALL Codes M20159-3 Schematic Filter PC Board ALL Codes M19487-2B0 PC Board Assembly Filter ALL Codes M19488-2