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TROUBLESHOOTING & REPAIR | |||||
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| Observe all Safety Guidelines detailed throughout this manual |
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| PROBLEMS |
| POSSIBLE | RECOMMENDED |
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| (SYMPTOMS) |
| CAUSE | COURSE OF ACTION |
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| ARCLINK SYSTEM ERROR CODES | 1. The main processor in the system | |||
| Err 44 Main CPU problem. |
| 1. Verify the ground connection to | ||
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| the power source is wired cor- | did not respond to another |
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| processor within the allotted time. | ||
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| rectly. | ||
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| Reflash system with latest soft- | ||
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| 2. See the power source service | ware. Replace circuit board. |
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| Manual. |
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| Err 53 Voltage sense loss. |
| 1. The system detected that one of | Verfy that leads 67 and 21 is |
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| the voltage sense lead cables | enabled and connected. See |
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| enhanced schematic. |
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| was disconnected from the weld- |
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| ing circuit during a weld. |
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| Err 81 Motor overload, long term. 1. The wire drive motor has over- | 2. Remove tight bends from the gun | |||
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| heated. Check that the electrode | and cable. |
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| slides easily through the gun and | 3. Check that the spindle brake is | |
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| cable. | ||
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| not too tight. |
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| 4. Verify a high quality electrode is | |
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| being used. |
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| 5. Wait for the error to reset and the | |
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| motor to cool (approximately 1 | |
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| minute). |
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Err 82 Motor overload, short term. 1. The wire drive motor current | 2. Verify that the gears are free of |
draw has exceeded limits, usually | debris and dirt. |
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because the motor is in a locked |
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rotor state. Check that motor can |
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turn freely when idle arm is open. |
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Err 95 Spool gun or pull gun motor | 1. | The drive motor in the spool gun | Check spool gun brake or feeding |
overload. |
| or | for binding. Replace spool gun cir- |
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| much current. | cuit board. |
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Err 263 No usable weld modes. | 1. | The power source does not have | Make sure the status of all devices |
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| any welding programs loaded. | is conected correctly to the machine. |
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| Reflash system software. | |
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| Required configuration could not | |
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| be found. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at
