Required Equipment, Process Limitations | Lincoln Electric SVM172-A

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B-4	OPERATION	B-4

PROCESS LIMITATIONS

The Power Feed 10M Single Wire Feeder is not suit- able for:

•SAW

•GTAW with HF

The MSP4 does not support "Spot" welding.

Not all weld modes or processes described in this manual are avail- able on all Power Wave power sources.

REQUIRED EQUIPMENT

Lincoln’s Power Feed 10M Single Wire Feeder is designed for use with the Power Wave family of power sources. These include:

•Power Wave 355 • Power Wave 455M CE

•Power Wave 455 • Power Wave 455M STT

•Power Feed 455/STT • Power Wave 455M STT CE

• Power Wave 455M • Power Wave 655

ADDITIONAL REQUIRED EQUIPMENT

•Drive Roll Kits

•Control Cables

•Gun and Cable Assembly

•Weld Wire

•Shielding gas

•Work Cable and Clamp

EQUIPMENT LIMITATIONS

•The Power Feed 10M Single Wire Feeder does not operate with the Power Wave 450.

•The Power Feed 10M Single Wire Feeder does not operate with any analog based power sources (CV- xxx machines, DC-xxx machines, etc.)

•The Memory Panel is required to set procedure limits.

•The Boom model does not support push-pull guns or GTAW welding.

•A push-pull gun and foot amptrol may not be plugged into the Power Feed 10M Single Wire Feeder at the same time.

POWER FEED 10M SINGLE/DUAL

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Lincoln Electric SVM172-A service manual Additional Required Equipment, Process Limitations, Equipment Limitations

Contents

Power Feed 10M SINGLE/DUAL Safety Electric Shock can kill Welding Sparks can cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Master Table of Contents for ALL Sections Section A-1 Table of ContentsInstallation Section Amp Rating Duty Cycle InstallationWelding Capacity Rating Location Safety PrecautionWire Drive Mounting See Figure A.1 Mounting Weld Cable Connection 4INSTALLATIONA-4Weld Cable Sizing Table A.1 Negative Electrode Polarity Changing Electrode Polarity SettingCoaxial Weld Cables Control Cable Connections Control Cable SpecificationsControl Cable OFF Guides Wire Drive SystemsChanging Drive Rolls Wire Description To change the gun bushing Drive Roll Pressure SettingChanging the GUN Receiver Bushing Set the drive roll pressure by Welding GUNS, Torches and ACCES- Sories GUN Receiver Bushing To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg Spools Using K1504-1 Coil Reel 50-60 lb .7 27.2 kg Coil Mounting See Figure A.10 Loading 30 lb .6 kg Readi-Reels See Figure A.11 Figure A.11 INSTALLATIONA-14 Shielding GAS Connection Examples Connecting AN Arclink Power Wave System Control BOX Wire Drive Boom ConfigurationBench Model Features CV Welding Pulse Welding or STT Welding Operation Section Section B-1 Safety Precautions Operation Recommended Processes Definitions of Welding Modes Product DescriptionCommon Welding Abbreviations Process Limitations Required EquipmentAdditional Required Equipment Equipment Limitations Front Panel Controls and Connections Figure B.1- Case Front Controls Description Output Knob Wire Feed SPEED/AMMETER DisplayStatus LED Synergic CV Voltage Display Volts / Trim Display and Output KnobPrior to Welding LAYOUT-CONTROLS see Figure B.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL Display Changing ARC Wave Control POWER-UP SequenceChanging Weld Modes Changing Weld Sequence Behavior Setup Features Menu Return Actuate while TIG welding, gas flow is manually Step Trigger Cold Feed / GAS Purge SwitchStep / 4-STEP Trigger Switch Step Trigger Operation Sequence of Operation Step Trigger OperationSee Figure B.4 See Figure B.5 Figure B.5 Process Setup and Operation Figure B.6 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Pulse-on-Pulse Welding Aluminum Synergic GMAW-P PulsedMigand GMAW-PP Pulse on Pulse Welding Machine Functionality by Weld Process Process Weld Mode CV GMAW/FCAW NON-SYNERGIC 030 035 045 052 Material Process GAS Wire SizeGmaw Synergic Pulse and PULSE-0N-PULSE Modes 035 045 052 23OPERATIONB-23STT and STT II Synergic Transfer END Options ARC Control Output Control Knobs Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start Recall a memory with memory buttons Procedure Memory vs. User MemoryUsing Procedure Memories Recall a memory with the gun trigger Low Limit Limit SettingHigh Limit Attribute Accessories Section Section C-1 Accessories Optional Accessories Accessories Maintenance Section Section D-1 Routine Maintenance MaintenanceSafety Precautions Calibration Specification Periodic Maintenance Figure D.1 Major Component Location Power Feed 10M SINGLE/DUAL Section AA-1 Section AA Technical Specifications Power Feed 10M Dual Wire Feeder AA-2 AA-3 Electrode RoutingAvailable Cable Assemblies AA-4 Output CABLES, Connections and LimitationsElectrode Sense Polarity Table AA.1 AA-5 Extremely high welding outputs may occur Electrode Voltage Sensing AA-6Work Voltage Sensing Gear Ratio Recognition Changing the Wire Drive Gear RatioGear Ratio Change Procedure Table AA.3 AA-8 Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides AA-9 General GUN Connection GuidelinesGmaw Shielding GAS Cylinder may explode if damaged Water Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional AA-10 Hard Automation System Examples of Connecting AN Arclink Power Wave SystemAA-11 AA-12 Section BB-1 Section BB BB-2 Safety PrecautionsDefinitions of Welding Modes Common Welding Abbreviations Wear eye, ear and body protec- tion Recommended Equipment Product DescriptionRecommended Processes and Equipment BB-3 Controls Operational FeaturesWire Feed Speed WFS / AMP Meter Output Controls Dual Procedure / Dual Head Select W/MEMORY PanelBB-5 BB-6 BB-7 BB-8 Unsecured Parameters BB-9 BB-10 BB-11 Left MSP4 button to exit 104 Hardware Version OPERATIONBB-12 BB-12 BB-13 Dual Head / Dual Procedure with MemoryDual Procedure / Head Select Memory Step / 4 Step Operation WFS vs. Work point Waveform Cold FEED/GAS Purge SwitchBB-15 Foot Amptrol Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Electrode Polarity Figure BB.4 Figure BB.5 Procedure for Setting Angle of Feedplate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator Setting Making a Weld BB-19 BB-20 Component Status LightsStatus Light States Status Light States CON’T BB-21 BB-22 Memory Value High Limit Low Limit Section CC-1 ACCESSORIESCC-2 Table CC.1 Drive Roll and Guide Tube Kits OPTIONS/ACCESSORIES K162-1 Wire Spindle AdapterField Installed K1504-1 Coil Adapter K438 READI-REEL Adapter K435 Coil AdapterK363P READI-REEL Adapter Guns and GUN Adapters Dual Procedure Switch Options Conduit Adapters K1555-2 Insulated Lift Hook K659-1 GAS Guard RegulatorK1556-1 Light Duty Caster KIT K1546-1 Conduit Adapter Section DD-1 Section DD Maintenance DD-3 Figure DD.1 Major Component Location DD-4 Theory of Operation Section E Power Feed 10M Feed Head Control BOX User Interface Power Feed 10M SINGLE/DUAL Troubleshooting & Repair Section Section F-1 Troubleshooting & Repair HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures Tioning correctly Make certain the Power Wave455M power source is func Function Problems Function Problems Troubleshooting & Repair Troubleshooting & Repair Powerfeed 10M Welding Problems Err 004 Err 001Err 003 Err 005 Err 200 Err 020Err 100 Err 201 Three dashes Err 211Err 212 Problems Possible Problems Possible Recommended Power Feed 10M SINGLE/DUAL Voltage Sense PC Board Test Test Description Test Procedure Troubleshooting and Repair Tach Feedback Test Blue Test ProcedureBlack RED J84 Drive Motor Test Procedure Figure F.3 Drive Motor Test Gear BOX and Drive Motor Removal and Replacement Figure F.4- Gear BOX and Drive Motor Removal and Replacement To Remove the Drive Motor From the Gear BOX Replacement ProceduresTo Remove the Wire Drive Assembly from the Gear BOX SET UP Retest a machine Electrical Diagrams Section Section G-1 Wiring Diagram Power Feed 10M Dual Power Feed 10M SINGLE/DUAL Wiring Diagram Power Feed 10M Single Feed Head Wiring Diagram Entire Machine Code 11086, 11216 G4439 Wiring Diagram Power Feed 10M Single Boom Feeder Wiring Diagram Entire Machine Code 11193 G4439-1 Schematic Entire Machine Code 10962 G4320-1 G4320 Schematic Entire Machine Code 11086, 11216 G4440 Schematic Entire Machine Code 11193 G5002 Return to Section Section TOC Schematic Entire Machine Code 11194 G5003 G5003 Schematic Wire Drive PC Board G3883 Sheet Schematic Wire Drive PC Board ALL Codes G3883 Sheet PC Board Assembly Wire Drive ALL Codes G3884-2F0 Schematic Voltage Sense PC Board ALL Codes S24779-3C0 PC Board Assembly Voltage Sense ALL Codes M19540-3 Schematic MSP4 Display PC Board ALL Codes G4456 PC Board Assembly MSP4 Display ALL Codes L12116-1B0 Schematic Display PC Board ALL Codes L11756 PC Board Assembly Display ALL Codes L11757-1 Schematic Spool GUN PC Board ALL Codes L12008-3E0 PC Board Assembly Spool GUN ALL Codes M20159-3 Schematic Filter PC Board ALL Codes M19487-2B0 PC Board Assembly Filter ALL Codes M19488-2