Wiring Diagram Power Feed 10M Dual | Lincoln Electric SVM172-A

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G-2	ELECTRICAL DIAGRAMS	G-2
WIRING DIAGRAM - ENTIRE MACHINE - CODE 10962, 11194 (G4319-1)

WIRING DIAGRAM - POWER FEED 10M DUAL

																			679				77E 532E 570E			75E	76E																			579															1	DISPLAY
															COLD INCH/				679A																											579A		COLD INCH/													2	P.C. BOARD
															GAS PURGE				686																											586		GAS PURGE			VOLTAGE / TRIM ENCODER										3
																			635													A				3218										535															4
																	N.D.		635													B				3214										535	N.D.														5
																	N.D.						6	5	4	3	2 1					B				3214											N.D.														5
																			W				6	5	4	3	2 1					C				77	77E			SPOOL		1				W					582	1									6
																	RED/GREEN		W				OPTIONAL FOOT AMPTROL							PUSH-PULL							77E			GUN		1	536B			W	RED/GREEN				585B	2									7
																	RED/GREEN						OPTIONAL FOOT AMPTROL																	DAUGHTER	J811	2	536B				RED/GREEN				585B	2									8
																	STATUS LED						MOLEX									D				76				DAUGHTER	J811	2	595				STATUS LED				581	3									8
																	STATUS LED		B				MOLEX							AMPHENOL		D				76	76E			PC BOARD						B	STATUS LED				581	3									9
																	N.C.		B											AMPHENOL							76E			PC BOARD						B	N.C.														9
							P11										N.C.								P14					P13		E				570B						1	77				N.C.						P16							FLEX	10
VOLTAGE SENSING																																				570B	570E

																																										2	3218
	CONNECTION																															F				532A						2	3218																		1
	CONNECTION						4																																		J810	3	3214																		1	MEMORY
							4								2 STEP/																						532E					3	3214					2 STEP/													2
						B	3	634							2 STEP/				678																		532E					4	548			578		2 STEP/			CURRENT / WFS ENCODER										2
						B	3	634								4 STEP			678													G				75						5	76			578		4 STEP			CURRENT / WFS ENCODER										3	P.C. BOARD
						U	2	637								4 STEP																G				75	75E					5						4 STEP													4	(OPTION)
	67D					U	2	637																													75E					6																	FLEX		4	(OPTION)
INPUT						R	1		631								N.D.		679A																							6	526			579A	N.D.				580	1							FLEX		5
																																										7									585A	2									6
		TACH	B						L2																																	8	75								585A	2									6
			B			W	650		L2						GUN RECEPTACLE																											8	75					GUN RECEPTACLE			587	3									7
			U			W	650								GUN RECEPTACLE								10																10	1								GUN RECEPTACLE			587	3									7
			U												J9								10																10	1		1							J9												8
			R															J6					9																9	2							J6														8
																							9																9	2
ELECTRODE						B	651										A						8																8	3		2											P15								9
						B	651								TRIGGER			4	632				8																8	3		2		532A		532	4	A	TRIGGER				P15								9
	MOTOR/GEARBOX														TRIGGER			4	632				7																7	4		3		532A		532	4	A	TRIGGER		585										10
	MOTOR/GEARBOX																C	3		670C			7																7	4		4			570C		3	C			585
															DUAL PROCEDURE		D	2	670D	670C			6																6	5	P86	5	FLEX		570C	570D	2	D	DUAL PROCEDURE												1
																	D	2	670D	670A			5	J86													J86		5	6	P86	5	FLEX		570A	570D	2	D
																	E	1	643	670A			5	J86													J86		5	6		6		532B	570A	543	1	E
																	E	1	643				4																4	7		6		532B		543	1	E													2	MSP4
				J1													B						4																4	7		7						B													2	MSP4
				J1		613											B						3																3	8		7						B													3	P.C. BOARD
CABLE				1		613																	2																2	9		8																			4
				2																			2																2	9		9																		FLEX	4
				2													FILTER PC BOARD						1						ON		ON								1	10		9				FILTER PC BOARD															5
				3		67D											FILTER PC BOARD						1			1 2			ON		ON								1	10		10				FILTER PC BOARD															5
				3		67D																				1 2	3456					1 2	345									10																			6
				4		614																618	1				3456	78	OFF		OFF		345		6	78			1	518																					7
				5																		618	1					78	OFF		OFF					78			1	518																					8
				6																			2																2																						8
																							2																2																						9
																							3																3
																								J88													J88
																												S1						S1																											10
				1																		678	4					S1						S1					4	578																					10
				1																		678	4																4	578
				2		67C																	5																5	595
				J2																			6																6																	P11			VOLTAGE SENSING
				J2																																																				P11
																						670C	1																1	570C
																						670C	1																1	570C																				CONNECTION
																			670A			632	2																2	532B																4				CONNECTION
																						632	2																2	532B																4
	VOLTAGE SENSE																					643	3																3	543							570B					534				3		B
	VOLTAGE SENSE																					643	3																3	543							570B					534				3		B
	SELECT P.C. BOARD																			670		670	4																4	570					570		570A					537				2		U			67A	CABLE
																							5																5	585							570A					531				1		R
																			SHUTDOWN			686	6																6	586						SHUTDOWN													B	TACH
																							7	J85													J85		7	587												L2			551			W	B
																							8																8	548															551			W	U
																							8																8	548																			U
																						679	9																9	579																			R
																						679	9																9	579															550			B	R			ELECTRODE
																							10																10	580															550			B
																							10																10	580																			MOTOR/GEARBOX
																							11																11	581							TOP PANEL												MOTOR/GEARBOX
																							12																12	582							TOP PANEL
																							12																12	582						400D
																						613	13																13	513						400D
	DIP SWITCH S1 SETTING CHART																					614	14																14	514																			J1
																						B	15																15	B																		513	J1
																						B	15																15	B																		513	1
																						W	16																16	W																		400F	2			INPUT
		.																				631	1																1	531							MIDDLE PANEL											67A	3
	O											.											2																2							400C												514	4
	N				ION							.			.								3																3							400C												400E	5
	E				ION					F					.								3																3												(DIVIDER							400E	5
				T					E					F																																					PANEL)							500C	6
	GL			C					D				E									634	4	J84													J84		4	534											PANEL)							500C	6
	GL			N					F				D									634	4	J84													J84		4	534
OG				N					F
			U					F														635	5																5	535
			F					F			ON											635	5																5	535
T			F				O				ON												6																6	526																		67C	1
																						637	6																6	526																		67B	2
1	SPARE																						7																7	537							BOTTOM PANEL											67B	2
																							7																7	537							BOTTOM PANEL												J2
																						618	8																8	518						400B													J2
2	SPARE																					650	1																1	550											400E
2	SPARE																					651	2																2	551																			VOLTAGE SENSE
																						652	3																3	552																			VOLTAGE SENSE
3	SPARE																					652	3	J83													J83		3	552																			SELECT P.C. BOARD
																						653	4	J83													J83		4	553																			SELECT P.C. BOARD
																						653	4																4	553								400G		400A
																							5																5	554								400G		400A
4	SPARE																			653	652	536A	6																6	536				552	553
																				653	652																							552	553
																						541A	1																1	541A
																				GAS		541A	1																1	541A					GAS		(CONTROL BOX-			(WIRE DRIVE-						L1
5	SPARE																			GAS		542A	2	J82													J82		2	542A					GAS		BOTTOM)			FRONT)
																				SOLENOID		542A	2																2	542A					SOLENOID		BOTTOM)			FRONT)
																						500A	3																3	500A
																						500A	3																3	500A
6	SPARE																					540A	4																4	540A
6	SPARE																						1																1	541																	500C
																							1																1	541												541	542		67B	540 500
7	POLARITY						POS		NEG														2	J81													J81		2	542														67
																							3	J81													J81		3	500														67
																							3				CONTROL PC BOARD				CONTROL PC BOARD								3	500
																							4				CONTROL PC BOARD				CONTROL PC BOARD								4	540
8	FEED SPEED GEAR						LOW		HIGH																		FEED HEAD				FEED HEAD
8	FEED SPEED GEAR						LOW		HIGH
																																																				A B			C D E			P10
																																																					ARCLINK
																																																					LINC-NET INPUT
																																																					RECEPTACLE
N.C. PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE)																											BOARD MOUNTS TO REAR
ALIGNS WITH WHITE LEAD OF LED SOCKET.																													PANEL.									536A
ALIGNS WITH WHITE LEAD OF LED SOCKET.																																						536
N.D. TOGGLE SWITCHES SHOWN FROM																																						536						BOARD MOUNTS TO CENTER
																																		AC +				536B						BOARD MOUNTS TO CENTER
																																		AC +				536B							PANEL.
CONNECTION SIDE OF SWITCH.																															RECTIFIER														PANEL.
																															RECTIFIER			-		AC		554
																															BRIDGE			-		AC		554
	GENERAL INFORMATION
	ELECTRICAL SYMBOLS PER E1537.
		LEAD COLOR CODING
		B - BLACK
		R - RED
		U - BLUE
		W - WHITE
CAVITY NUMBERING SEQUENCE
(VIEWED FROM COMPONENT SIDE OF P.C. BOARD)
1				1		2						1	3
J2, J811		J6, J81, J82					J1, J83,J88
2					3	4						4	6
1	4			1		5			1					8
J84, J810			J86				J85
5	8			6		10			9					16
																																																														A
																																																														G4319-1

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

POWER FEED 10M SINGLE/DUAL

Image 132

Lincoln Electric SVM172-A service manual Wiring Diagram Power Feed 10M Dual, Power Feed 10M SINGLE/DUAL

Contents

Power Feed 10M SINGLE/DUAL Safety Electric Shock can kill Welding Sparks can cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Master Table of Contents for ALL Sections Table of Contents Installation SectionSection A-1 Installation Welding Capacity RatingAmp Rating Duty Cycle Safety Precaution Wire Drive Mounting See Figure A.1Location Mounting 4INSTALLATIONA-4 Weld Cable SizingWeld Cable Connection Table A.1 Changing Electrode Polarity Setting Coaxial Weld CablesNegative Electrode Polarity Control Cable Specifications Control CableControl Cable Connections OFF Wire Drive Systems Changing Drive Rolls WireGuides Description Drive Roll Pressure Setting Changing the GUN Receiver BushingTo change the gun bushing Set the drive roll pressure by Welding GUNS, Torches and ACCES- Sories GUN Receiver Bushing Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Wire Reel Loading Spindle PlacementDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg Spools Using K1504-1 Coil Reel 50-60 lb .7 27.2 kg Coil Mounting See Figure A.10 Loading 30 lb .6 kg Readi-Reels See Figure A.11 Figure A.11 INSTALLATIONA-14 Shielding GAS Connection Examples Connecting AN Arclink Power Wave System Boom Configuration Bench Model FeaturesControl BOX Wire Drive CV Welding Pulse Welding or STT Welding Operation Section Section B-1 Safety Precautions Operation Definitions of Welding Modes Product Description Common Welding AbbreviationsRecommended Processes Required Equipment Additional Required EquipmentProcess Limitations Equipment Limitations Front Panel Controls and Connections Figure B.1- Case Front Controls Description Wire Feed SPEED/AMMETER Display Status LEDOutput Knob Volts / Trim Display and Output Knob Prior to WeldingSynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure B.3 LAYOUT-DIGITAL Display POWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Changing Weld Sequence Behavior Setup Features Menu Return Actuate while TIG welding, gas flow is manually Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Step Trigger Operation Step Trigger Operation See Figure B.4Sequence of Operation See Figure B.5 Figure B.5 Process Setup and Operation Figure B.6 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Aluminum Synergic GMAW-P Pulsed Migand GMAW-PP Pulse on Pulse WeldingPulse-on-Pulse Welding Machine Functionality by Weld Process Process Weld Mode CV GMAW/FCAW NON-SYNERGIC Material Process GAS Wire Size Gmaw Synergic030 035 045 052 Pulse and PULSE-0N-PULSE Modes 23OPERATIONB-23 STT and STT II Synergic035 045 052 Transfer END Options Gtaw TIG Welding Gtaw Touch Start TIG WeldingARC Control Output Control Knobs Touch Start Procedure Memory vs. User Memory Using Procedure MemoriesRecall a memory with memory buttons Recall a memory with the gun trigger Limit Setting High LimitLow Limit Attribute Accessories Section Section C-1 Accessories Optional Accessories Accessories Maintenance Section Section D-1 Maintenance Safety Precautions Calibration SpecificationRoutine Maintenance Periodic Maintenance Figure D.1 Major Component Location Power Feed 10M SINGLE/DUAL Section AA-1 Section AA Technical Specifications Power Feed 10M Dual Wire Feeder AA-2 Electrode Routing Available Cable AssembliesAA-3 Output CABLES, Connections and Limitations Electrode Sense PolarityAA-4 Table AA.1 AA-5 Extremely high welding outputs may occur AA-6 Work Voltage SensingElectrode Voltage Sensing Changing the Wire Drive Gear Ratio Gear Ratio Change ProcedureGear Ratio Recognition Table AA.3 Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesAA-8 General GUN Connection Guidelines Gmaw Shielding GASAA-9 Cylinder may explode if damaged Wire Spindle Placement Wire Feed Shut Down Circuit OptionalWater Connections for Water Cooled Guns AA-10 Examples of Connecting AN Arclink Power Wave System AA-11Hard Automation System AA-12 Section BB-1 Section BB Safety Precautions Definitions of Welding Modes Common Welding AbbreviationsBB-2 Wear eye, ear and body protec- tion Product Description Recommended Processes and EquipmentRecommended Equipment BB-3 Operational Features Wire Feed Speed WFS / AMP MeterControls Dual Procedure / Dual Head Select W/MEMORY Panel BB-5Output Controls BB-6 BB-7 BB-8 Unsecured Parameters BB-9 BB-10 BB-11 Left MSP4 button to exit 104 Hardware Version OPERATIONBB-12 BB-12 Dual Head / Dual Procedure with Memory Dual Procedure / Head SelectBB-13 Memory Step / 4 Step Operation Cold FEED/GAS Purge Switch BB-15WFS vs. Work point Waveform Wire Reel Loading READI-REELS, Spools or Coils HOT InchFoot Amptrol Electrode Polarity Figure BB.4 Figure BB.5 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator Setting Making a Weld BB-19 Component Status Lights Status Light StatesBB-20 Status Light States CON’T BB-21 BB-22 Memory Value High Limit Low Limit Section CC-1 ACCESSORIESCC-2 Table CC.1 Drive Roll and Guide Tube Kits K162-1 Wire Spindle Adapter Field InstalledOPTIONS/ACCESSORIES K1504-1 Coil Adapter K435 Coil Adapter K363P READI-REEL AdapterK438 READI-REEL Adapter Guns and GUN Adapters Dual Procedure Switch Options Conduit Adapters K659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITK1555-2 Insulated Lift Hook K1546-1 Conduit Adapter Section DD-1 Section DD Maintenance DD-3 Figure DD.1 Major Component Location DD-4 Theory of Operation Section E Power Feed 10M Feed Head Control BOX User Interface Power Feed 10M SINGLE/DUAL Troubleshooting & Repair Section Section F-1 Troubleshooting & Repair HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures Make certain the Power Wave 455M power source is funcTioning correctly Function Problems Function Problems Troubleshooting & Repair Troubleshooting & Repair Powerfeed 10M Welding Problems Err 001 Err 003Err 004 Err 005 Err 020 Err 100Err 200 Err 201 Err 211 Err 212Three dashes Problems Possible Problems Possible Recommended Power Feed 10M SINGLE/DUAL Voltage Sense PC Board Test Test Description Test Procedure Troubleshooting and Repair Tach Feedback Test Test Procedure Black REDBlue J84 Drive Motor Test Procedure Figure F.3 Drive Motor Test Gear BOX and Drive Motor Removal and Replacement Figure F.4- Gear BOX and Drive Motor Removal and Replacement Replacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor From the Gear BOX SET UP Retest a machine Electrical Diagrams Section Section G-1 Wiring Diagram Power Feed 10M Dual Power Feed 10M SINGLE/DUAL Wiring Diagram Power Feed 10M Single Feed Head Wiring Diagram Entire Machine Code 11086, 11216 G4439 Wiring Diagram Power Feed 10M Single Boom Feeder Wiring Diagram Entire Machine Code 11193 G4439-1 Schematic Entire Machine Code 10962 G4320-1 G4320 Schematic Entire Machine Code 11086, 11216 G4440 Schematic Entire Machine Code 11193 G5002 Return to Section Section TOC Schematic Entire Machine Code 11194 G5003 G5003 Schematic Wire Drive PC Board G3883 Sheet Schematic Wire Drive PC Board ALL Codes G3883 Sheet PC Board Assembly Wire Drive ALL Codes G3884-2F0 Schematic Voltage Sense PC Board ALL Codes S24779-3C0 PC Board Assembly Voltage Sense ALL Codes M19540-3 Schematic MSP4 Display PC Board ALL Codes G4456 PC Board Assembly MSP4 Display ALL Codes L12116-1B0 Schematic Display PC Board ALL Codes L11756 PC Board Assembly Display ALL Codes L11757-1 Schematic Spool GUN PC Board ALL Codes L12008-3E0 PC Board Assembly Spool GUN ALL Codes M20159-3 Schematic Filter PC Board ALL Codes M19487-2B0 PC Board Assembly Filter ALL Codes M19488-2