Aluminum Synergic GMAW-P Pulsed | Lincoln Electric SVM172-A manual

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B-18	OPERATION			B-18

ALUMINUM SYNERGIC GMAW-P (PULSED			FIGURE B.7e
MIG)AND GMAW-PP (PULSE ON PULSE)
WELDING

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The Power Feed 10M Single Wire Feeder and Power Wave welding power source combine to readily pro- duce top quality aluminum welds with excellent appearance, little spatter and good bead shape. Push- pull guns are available for consistent feeding when welding a long distance away from the wire feeder.

Pulse-on-Pulse Welding

The Power Wave system offers both traditional pulse and Pulse-on-Pulse™. Pulse-on-Pulse (GMAW-PP) is an exclusive waveform for aluminum welding. Use it to make welds with a "stacked dime" appearance, similar to GTAW welds.

FIGURE B.7c

Frequency Modulation = 10 Narrow weld and ripple spacing, fast travel speed.

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The pulsing frequency is adjustable. Changing the fre- quency modulation (or arc control) of the waveform changes the ripple spacing. Faster travel speeds may be achieved by using higher values of frequency mod- ulation.

FIGURE B.7d

Frequency Modulation = -10

Wide weld and ripple spacing, slow travel speed.

POWER FEED 10M SINGLE/DUAL

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Lincoln Electric SVM172-A Aluminum Synergic GMAW-P Pulsed, Migand GMAW-PP Pulse on Pulse Welding, Pulse-on-Pulse Welding

Contents

Power Feed 10M SINGLE/DUAL Safety Electric Shock can kill Welding Sparks can cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Master Table of Contents for ALL Sections Installation Section Table of ContentsSection A-1 Welding Capacity Rating InstallationAmp Rating Duty Cycle Safety Precaution Wire Drive Mounting See Figure A.1Location Mounting 4INSTALLATIONA-4 Weld Cable SizingWeld Cable Connection Table A.1 Coaxial Weld Cables Changing Electrode Polarity SettingNegative Electrode Polarity Control Cable Specifications Control CableControl Cable Connections OFF Wire Drive Systems Changing Drive Rolls WireGuides Description Drive Roll Pressure Setting Changing the GUN Receiver BushingTo change the gun bushing Set the drive roll pressure by Welding GUNS, Torches and ACCES- Sories GUN Receiver Bushing Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Wire Reel Loading Spindle PlacementDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg Spools Using K1504-1 Coil Reel 50-60 lb .7 27.2 kg Coil Mounting See Figure A.10 Loading 30 lb .6 kg Readi-Reels See Figure A.11 Figure A.11 INSTALLATIONA-14 Shielding GAS Connection Examples Connecting AN Arclink Power Wave System Boom Configuration Bench Model FeaturesControl BOX Wire Drive CV Welding Pulse Welding or STT Welding Operation Section Section B-1 Safety Precautions Operation Common Welding Abbreviations Definitions of Welding Modes Product DescriptionRecommended Processes Required Equipment Additional Required EquipmentProcess Limitations Equipment Limitations Front Panel Controls and Connections Figure B.1- Case Front Controls Description Status LED Wire Feed SPEED/AMMETER DisplayOutput Knob Prior to Welding Volts / Trim Display and Output KnobSynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure B.3 LAYOUT-DIGITAL Display POWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Changing Weld Sequence Behavior Setup Features Menu Return Actuate while TIG welding, gas flow is manually Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Step Trigger Operation See Figure B.4 Step Trigger OperationSequence of Operation See Figure B.5 Figure B.5 Process Setup and Operation Figure B.6 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Migand GMAW-PP Pulse on Pulse Welding Aluminum Synergic GMAW-P PulsedPulse-on-Pulse Welding Machine Functionality by Weld Process Process Weld Mode CV GMAW/FCAW NON-SYNERGIC Gmaw Synergic Material Process GAS Wire Size030 035 045 052 Pulse and PULSE-0N-PULSE Modes 23OPERATIONB-23 STT and STT II Synergic035 045 052 Transfer END Options Gtaw TIG Welding Gtaw Touch Start TIG WeldingARC Control Output Control Knobs Touch Start Procedure Memory vs. User Memory Using Procedure MemoriesRecall a memory with memory buttons Recall a memory with the gun trigger Limit Setting High LimitLow Limit Attribute Accessories Section Section C-1 Accessories Optional Accessories Accessories Maintenance Section Section D-1 Maintenance Safety Precautions Calibration SpecificationRoutine Maintenance Periodic Maintenance Figure D.1 Major Component Location Power Feed 10M SINGLE/DUAL Section AA-1 Section AA Technical Specifications Power Feed 10M Dual Wire Feeder AA-2 Available Cable Assemblies Electrode RoutingAA-3 Output CABLES, Connections and Limitations Electrode Sense PolarityAA-4 Table AA.1 AA-5 Extremely high welding outputs may occur Work Voltage Sensing AA-6Electrode Voltage Sensing Changing the Wire Drive Gear Ratio Gear Ratio Change ProcedureGear Ratio Recognition Table AA.3 Procedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsAA-8 General GUN Connection Guidelines Gmaw Shielding GASAA-9 Cylinder may explode if damaged Wire Spindle Placement Wire Feed Shut Down Circuit OptionalWater Connections for Water Cooled Guns AA-10 AA-11 Examples of Connecting AN Arclink Power Wave SystemHard Automation System AA-12 Section BB-1 Section BB Safety Precautions Definitions of Welding Modes Common Welding AbbreviationsBB-2 Wear eye, ear and body protec- tion Product Description Recommended Processes and EquipmentRecommended Equipment BB-3 Wire Feed Speed WFS / AMP Meter Operational FeaturesControls BB-5 Dual Procedure / Dual Head Select W/MEMORY PanelOutput Controls BB-6 BB-7 BB-8 Unsecured Parameters BB-9 BB-10 BB-11 Left MSP4 button to exit 104 Hardware Version OPERATIONBB-12 BB-12 Dual Head / Dual Procedure with Memory Dual Procedure / Head SelectBB-13 Memory Step / 4 Step Operation BB-15 Cold FEED/GAS Purge SwitchWFS vs. Work point Waveform Wire Reel Loading READI-REELS, Spools or Coils HOT InchFoot Amptrol Electrode Polarity Figure BB.4 Figure BB.5 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator Setting Making a Weld BB-19 Status Light States Component Status LightsBB-20 Status Light States CON’T BB-21 BB-22 Memory Value High Limit Low Limit Section CC-1 ACCESSORIESCC-2 Table CC.1 Drive Roll and Guide Tube Kits K162-1 Wire Spindle Adapter Field InstalledOPTIONS/ACCESSORIES K1504-1 Coil Adapter K435 Coil Adapter K363P READI-REEL AdapterK438 READI-REEL Adapter Guns and GUN Adapters Dual Procedure Switch Options Conduit Adapters K659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITK1555-2 Insulated Lift Hook K1546-1 Conduit Adapter Section DD-1 Section DD Maintenance DD-3 Figure DD.1 Major Component Location DD-4 Theory of Operation Section E Power Feed 10M Feed Head Control BOX User Interface Power Feed 10M SINGLE/DUAL Troubleshooting & Repair Section Section F-1 Troubleshooting & Repair HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures 455M power source is func Make certain the Power WaveTioning correctly Function Problems Function Problems Troubleshooting & Repair Troubleshooting & Repair Powerfeed 10M Welding Problems Err 001 Err 003Err 004 Err 005 Err 020 Err 100Err 200 Err 201 Err 212 Err 211Three dashes Problems Possible Problems Possible Recommended Power Feed 10M SINGLE/DUAL Voltage Sense PC Board Test Test Description Test Procedure Troubleshooting and Repair Tach Feedback Test Test Procedure Black REDBlue J84 Drive Motor Test Procedure Figure F.3 Drive Motor Test Gear BOX and Drive Motor Removal and Replacement Figure F.4- Gear BOX and Drive Motor Removal and Replacement To Remove the Wire Drive Assembly from the Gear BOX Replacement ProceduresTo Remove the Drive Motor From the Gear BOX SET UP Retest a machine Electrical Diagrams Section Section G-1 Wiring Diagram Power Feed 10M Dual Power Feed 10M SINGLE/DUAL Wiring Diagram Power Feed 10M Single Feed Head Wiring Diagram Entire Machine Code 11086, 11216 G4439 Wiring Diagram Power Feed 10M Single Boom Feeder Wiring Diagram Entire Machine Code 11193 G4439-1 Schematic Entire Machine Code 10962 G4320-1 G4320 Schematic Entire Machine Code 11086, 11216 G4440 Schematic Entire Machine Code 11193 G5002 Return to Section Section TOC Schematic Entire Machine Code 11194 G5003 G5003 Schematic Wire Drive PC Board G3883 Sheet Schematic Wire Drive PC Board ALL Codes G3883 Sheet PC Board Assembly Wire Drive ALL Codes G3884-2F0 Schematic Voltage Sense PC Board ALL Codes S24779-3C0 PC Board Assembly Voltage Sense ALL Codes M19540-3 Schematic MSP4 Display PC Board ALL Codes G4456 PC Board Assembly MSP4 Display ALL Codes L12116-1B0 Schematic Display PC Board ALL Codes L11756 PC Board Assembly Display ALL Codes L11757-1 Schematic Spool GUN PC Board ALL Codes L12008-3E0 PC Board Assembly Spool GUN ALL Codes M20159-3 Schematic Filter PC Board ALL Codes M19487-2B0 PC Board Assembly Filter ALL Codes M19488-2