Return to Section TOC
Return to Section TOC
Return to Section TOC
Return to Section TOC
Return to Master TOC
Return to Master TOC
Return to Master TOC
Return to Master TOC
| OPERATION |
|
| |||
|
|
|
|
|
|
|
4 Step Synergic Operation: |
| 1 | 2 | 3 4 5 | 6 7 8 | 910 |
Without Start/Crater/Burnback functions active |
|
|
|
|
| |
|
|
|
|
|
Waveform Functionality:
1.Trigger is pulled and released; Preflow sequence begins and runs until Preflow timer expires.
2.
|
| lished |
|
|
|
|
|
| WFS vs. Work point (Output) Waveform |
3. Arc established; Weld sequence begins. |
|
|
| = solid line represents WFS | |||||
|
|
| |||||||
4. Trigger pulled; Weld sequence continues. |
| ||||||||
| Note: This can be done anytime between Step 3 and | Additional Comments: | |||||||
| 5. |
|
|
|
| ||||
5. Trigger | released; Postflow sequence begins and |
| • To achieve a Hot Start routine, the values in step 2 (Run- | ||||||
|
| runs until Postflow timer expires. |
|
|
| In and Strike) can be set such that work point (output) is | |||
6. End of sequence. |
|
|
|
| set to a desired level, while the Weld work point level will | ||||
1 | 2 | 3 | 4 | 5 | 6 |
| be set to a normal or nominal level for the particular | ||
| process. | ||||||||
|
|
|
|
|
|
|
|
| Example Strike Value: 350A |
|
|
|
|
|
|
|
|
| Strike Time: 0.1 sec. |
|
|
|
|
|
|
|
|
| Weld Value: 170A |
|
|
|
|
|
|
|
| When the process is initiated, the work point will jump to | |
|
|
|
|
|
|
|
| Strike work point of 350A with the set | |
|
|
|
|
|
|
|
| the trigger is released, the work point will jump to 170A in | |
|
|
| WFS vs. Work point Waveform |
|
| the 0.1 seconds and the Weld sequence will begin, travers- | |||
|
| = solid line represents WFS |
|
|
|
| ing through the rest of the sequence using the functions set | ||
|
|
|
|
| |||||
| forth. | ||||||||
4 Step Synergic Operation: |
|
|
| COLD FEED/GAS PURGE SWITCH | |||||
With Start/Crater/Burnback functions active |
|
|
|
| |||||
Waveform Functionality: |
|
|
| The Wire Drive has a Cold Feed/Gas Purge Switch located | |||||
|
|
| near the gun connector. This is an up/down | ||||||
1. Trigger is pulled and released; | Preflow sequence begins | momentary toggle switch. | |||||||
|
| and runs until Preflow timer expires. |
|
|
|
|
| ||
2. | When held in the up position, the Wire Drive will feed wire, | ||||||||
3. Arc established; Work point moves to set value in Start | but neither the power source nor the gas solenoid will be | ||||||||
|
| sequence. |
|
|
| energized. When cold feeding, the feed speed can be adjust- | |||
4. Trigger released; Step 4 to 5 is start time set in Start | ed by rotating the WFS encoder knob on the Control Box. | ||||||||
|
| sequence to get to Weld sequence. |
|
| Adjusting the cold feed will not affect the run in or welding | ||||
5. Weld sequence begins and runs until trigger is pulled. | wire feed speed. When the cold feed switch is released, the | ||||||||
6. Trigger pulled and held; Crater sequence begins. Work | cold feed value is saved. | ||||||||
|
| point, WFS move to set value in Crater sequence in the |
|
|
| ||||
|
| amount of time set within Crater sequence. |
| When this switch is held in the down position, the gas sole- | |||||
7. Work point, WFS Crater values held until trigger is | noid valve is energized, but neither the power source nor the | ||||||||
|
| released. |
|
|
|
| drive motor will be energized. |
8.Trigger released; Burnback sequence begins and runs until Burnback timer expires.
9.Postflow sequence begins and runs until Postflow timer expires.
10.End of sequence.