Manuals / Cornelius / Kitchen Appliance / Beverage Dispenser

Cornelius Cold Beverage Dispenser Excess Foam, Valve Troubleshooting, 2004, IMI Cornelius Inc

Models: Cold Beverage Dispenser

1 48

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IntelliCarb Training Manual

VALVE TROUBLESHOOTING

Excess Foam

Problem: excess foam

Check product temperature

Temp

below 40°

Remove nozzle

Clean

Problem corrected

			Check
above 40°			Check
above 40°			system
			system

			Check flow
yes			Check flow
yes			rates
			rates

	Correct	yes
	?	yes
	?
	no
	Set flow rate
	and ratio
	Problem
	corrected

Check system

- 39 -

Publication Number: TP01071

Page 43

Image 43

Cornelius Cold Beverage Dispenser Excess Foam, Valve Troubleshooting, 2004, IMI Cornelius Inc, Publication Number TP01071

Contents

Revision A Training ManualINTELLICARB Release Date April 29 Publication Number TP01071 Revision Date NAINTELLICARB TRAINING MANUAL Post-Mix Valve Section TABLE OF CONTENTSIntroduction Mechanical SectionElectrical Section TroubleshootingIntelliCarb Training Manual DESCRIPTION INTRODUCTIONUNIT DESCRIPTION THEORY OF OPERATIONDimensions CO2 Operating Pressure SPECIFICATIONSREQUIREMENTS DELIVERY INSPECTION AND UNPACKINGINSTALLATION CORNELIUS INTELLICARB CARBONATOR ASSEMBLY Carbonator Time Out Reset SwitchDrains Ice Drink Model ED175BCH Lower Front Panel Removed Carbonator Relief Valve LocationsLiquid Level Probe Ice Drink Model ED150/175/300 Coldplate CoverIce Drink Model ED200/250 Coldplate Cover Total Flex Manifold Insulation Removed6. Check list for proper “finished” drink carbonation NOTE Carbonator troubleshooting procedure located on pageMECHANICAL SECTION AdjustmentGATE RESTRICTOR PLATE ICE DIVERTER KIT REMOVAL AND REPLACEMENT OF AGITATORS To Remove Agitators For Cleaning 300 shownNOTE All other models have only one agitation Assembly SET-UP INSTRUCTIONS Dimensions & CapacitiesPOST-MIX VALVE SECTION WaterNotch in piston Water Flow Rates At Selected Ratios Syrup/ConcentrateAdjusting Flow Rates NOTE Always adjust water within its rangeNOTE Try raising the pressure on the pump before cleaning Setting RatiosNOTE Valve troubleshooting information is available on page SHURFLOW OVERVIEW SHURFLONOTE Shurflow Troubleshooting information available on page START-UP PROCEDURE SHURFLOW INSTALLATION2004, IMI Cornelius Inc TYPICAL INSTALLATIONPLUMBING FIGURE 21. Typical InstallationFIGURE 22. Plumbing Layout PLUMBING LAYOUT2004, IMI Cornelius Inc FLOW DIAGRAM 1XX SIX FLAVOR MODELFlow Diagram 1xx Six Flavor Model2004, IMI Cornelius Inc INSTALL FOREight Flavor Models Publication Number TP010712004, IMI Cornelius Inc FLOW DIAGRAM 2XX EIGHT FLAVOR MODELSFIGURE 25. Flow Diagram 2xx Eight Flavor Models2004, IMI Cornelius Inc FLOW DIAGRAM 2XX TEN FLAVOR MODELSFIGURE 26. Flow Diagram 2xx Ten Flavor Models Publication Number TP01071Flow FLOW DIAGRAM 300 TWELVE FLAVOR MODELS Diagramand the Other Powers the Right Bank ELECTRICAL SECTIONControl Box Single Transformer Will Power One Transformer Powers the Left Bank2004, IMI Cornelius Inc CARBONATOR WIRING DIAGRAMTime Out Selection Pins. 7min/3 min/Disabled Move Jumper to Select RESET CONNECTIONSEL ECTRIC SHOCK HA ZA RD. DISCONNECT SERVICE INFORMATIONWiring Diagram DA NGERPublication Number TP01071 SCHEMATICFIGURE 32. Schematic 2004, IMI Cornelius IncPOWER BEFORE SERVICING UNIT WIRING DIAGRAM 2XX 120V MODELFIGURE 33. Wiring Diagram SERVICE INFORMATION2004, IMI Cornelius Inc WIRING DIAGRAMWiring Diagram 2xx 220/240V Models2004, IMI Cornelius Inc WIRING DIAGRAM 2XX 220/240V MODELSFIGURE 35. Wiring Diagram 2xx 220/240V Models Publication Number TP01071DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT WIRING DIAGRAM220/240V MODELS SERVICE INFORMATIONWiring Diagram WIRING DIAGRAMSERVICE INFORMATION DANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT2004, IMI Cornelius Inc SCHEMATIC 300 120V MODELSFIGURE 38. Schematic 300 120V Models TIMER2004, IMI Cornelius Inc SCHEMATIC 300 220/240V MODELSFIGURE 39. Schematic 300 220/240V Models Publication Number TP01071MAXIMUM HORIZONTAL TUBING LENGTHS BY VISCOSITY TROUBLESHOOTINGSHURFLOW TROUBLESHOOTING Pumping CapabilityPump Sanitizing / Winterizing Pumps in Series for Long DistancesDOES NOT ACHIEVE SOLD-OUT WITH EMPTY B-I-B Pump TroubleshootingDOES NOT OPERATE / GAS APPLIED / DISPENSER VALVE OPEN OPERATES BUT WILL NOT PRIME / DISPENSER VALVE OPENRemedy DISPENSER TROUBLESHOOTINGTrouble Probable CauseTemp ? below Remove nozzle Clean ? no Clean Problem corrected VALVE TROUBLESHOOTINGExcess Foam Problem excess foamPublication Number TP01071 Off TasteProblem off taste Remove nozzle Clean ? no Clean Problem corrected Off TasteValve Stuck Open Valve Stuck OpenProblem valve Check for power at solenoidNo Product No ProductProblem no product Check solenoid visually Working ? no Power ? no Check switch Problem correctedProbable Cause CARBONATOR TROUBLESHOOTINGSolid State Carbonator Level Control TroubleIMI Cornelius Inc

VALVE TROUBLESHOOTING

Excess Foam

Excess Foam

Problem: excess foam

Temp

Check

above 40°

system

Check flow

rates

Correct

Check system