Manuals / Cornelius / Kitchen Appliance / Beverage Dispenser

Cornelius Cold Beverage Dispenser manual Plumbing, Typical Installation, 2004, IMI Cornelius Inc

Models: Cold Beverage Dispenser

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IntelliCarb Training Manual

PLUMBING

TYPICAL INSTALLATION

FIGURE 21. Typical Installation

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Publication Number: TP01071

Page 21

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Cornelius Cold Beverage Dispenser Plumbing, Typical Installation, 2004, IMI Cornelius Inc, Publication Number TP01071

Contents

INTELLICARB Training ManualRelease Date April 29 Publication Number TP01071 Revision Date NA Revision AINTELLICARB TRAINING MANUAL Introduction TABLE OF CONTENTSMechanical Section Post-Mix Valve SectionTroubleshooting Electrical SectionIntelliCarb Training Manual UNIT DESCRIPTION INTRODUCTIONTHEORY OF OPERATION DESCRIPTIONREQUIREMENTS SPECIFICATIONSDELIVERY INSPECTION AND UNPACKING Dimensions CO2 Operating PressureINSTALLATION Carbonator Time Out Reset Switch CORNELIUS INTELLICARB CARBONATOR ASSEMBLYDrains Ice Drink Model ED175BCH Lower Front Panel Removed Carbonator Relief Valve LocationsIce Drink Model ED200/250 Coldplate Cover Ice Drink Model ED150/175/300 Coldplate CoverTotal Flex Manifold Insulation Removed Liquid Level Probe6. Check list for proper “finished” drink carbonation NOTE Carbonator troubleshooting procedure located on pageAdjustment MECHANICAL SECTIONGATE RESTRICTOR PLATE ICE DIVERTER KIT To Remove Agitators For Cleaning 300 shown REMOVAL AND REPLACEMENT OF AGITATORSNOTE All other models have only one agitation Assembly POST-MIX VALVE SECTION Dimensions & CapacitiesWater SET-UP INSTRUCTIONSNotch in piston Adjusting Flow Rates Syrup/ConcentrateNOTE Always adjust water within its range Water Flow Rates At Selected RatiosSetting Ratios NOTE Try raising the pressure on the pump before cleaningNOTE Valve troubleshooting information is available on page SHURFLO SHURFLOW OVERVIEWNOTE Shurflow Troubleshooting information available on page START-UP PROCEDURE SHURFLOW INSTALLATIONPLUMBING TYPICAL INSTALLATIONFIGURE 21. Typical Installation 2004, IMI Cornelius IncFIGURE 22. Plumbing Layout PLUMBING LAYOUTFlow Diagram FLOW DIAGRAM 1XX SIX FLAVOR MODEL1xx Six Flavor Model 2004, IMI Cornelius IncEight Flavor Models INSTALL FORPublication Number TP01071 2004, IMI Cornelius IncFIGURE 25. Flow Diagram FLOW DIAGRAM 2XX EIGHT FLAVOR MODELS2xx Eight Flavor Models 2004, IMI Cornelius IncFIGURE 26. Flow Diagram 2xx Ten Flavor Models FLOW DIAGRAM 2XX TEN FLAVOR MODELSPublication Number TP01071 2004, IMI Cornelius IncLAVOR MODELS FLOW DIAGRAM 300 TWELVE FDiagram FlowControl Box Single Transformer Will Power ELECTRICAL SECTIONOne Transformer Powers the Left Bank and the Other Powers the Right BankTime Out Selection Pins. 7min/3 min/Disabled Move Jumper to Select CARBONATOR WIRING DIAGRAMRESET CONNECTIONS 2004, IMI Cornelius IncWiring Diagram SERVICE INFORMATIONDA NGER EL ECTRIC SHOCK HA ZA RD. DISCONNECTFIGURE 32. Schematic SCHEMATIC2004, IMI Cornelius Inc Publication Number TP01071FIGURE 33. Wiring Diagram WIRING DIAGRAM 2XX 120V MODELSERVICE INFORMATION POWER BEFORE SERVICING UNITWiring Diagram WIRING DIAGRAM2xx 220/240V Models 2004, IMI Cornelius IncFIGURE 35. Wiring Diagram 2xx 220/240V Models WIRING DIAGRAM 2XX 220/240V MODELSPublication Number TP01071 2004, IMI Cornelius Inc220/240V MODELS WIRING DIAGRAMSERVICE INFORMATION DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNITSERVICE INFORMATION WIRING DIAGRAMDANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT Wiring DiagramFIGURE 38. Schematic 300 120V Models SCHEMATIC 300 120V MODELSTIMER 2004, IMI Cornelius IncFIGURE 39. Schematic 300 220/240V Models SCHEMATIC 300 220/240V MODELSPublication Number TP01071 2004, IMI Cornelius IncSHURFLOW TROUBLESHOOTING TROUBLESHOOTINGPumping Capability MAXIMUM HORIZONTAL TUBING LENGTHS BY VISCOSITYPump Sanitizing / Winterizing Pumps in Series for Long DistancesDOES NOT OPERATE / GAS APPLIED / DISPENSER VALVE OPEN Pump TroubleshootingOPERATES BUT WILL NOT PRIME / DISPENSER VALVE OPEN DOES NOT ACHIEVE SOLD-OUT WITH EMPTY B-I-BTrouble DISPENSER TROUBLESHOOTINGProbable Cause RemedyExcess Foam VALVE TROUBLESHOOTINGProblem excess foam Temp ? below Remove nozzle Clean ? no Clean Problem correctedProblem off taste Remove nozzle Clean ? no Clean Problem corrected Off TasteOff Taste Publication Number TP01071Problem valve Valve Stuck OpenCheck for power at solenoid Valve Stuck OpenProblem no product Check solenoid visually Working ? no No ProductPower ? no Check switch Problem corrected No ProductSolid State Carbonator Level Control CARBONATOR TROUBLESHOOTINGTrouble Probable CauseIMI Cornelius Inc