Connectivity Module

Troubleshooting A-3

Troubleshooting the Connectivity Module Listed below are possible problems, their causes, possible solutions

Problem

Cause

DIAG red light blinks rapidly then stays

Duplicate IP address. The IP address of one or more CMs

on when the CM is first powered up.

on the same network is set as same.

 

 

DIAG red light blinks slowly or stays on

Major software or communication failure.

after the CM is properly configured.

 

Message: Page not found.

Wrong or improper IP address and subnet. Problem with

 

connections between CM, ATS Controller, PM, and/or

 

DPM. Wrong configuration.

Message: No controller or power

Problem with connections between CM Module, ATS

manager has been found.

Controller, PM, and/or DPM.

Message: 72E baud rate and at least

Baud rates of CM, ATS Controller, PM, and/or DPM are

another device baud rate are

different.

mismatched (or similar message).

 

 

 

Message: Communication error stays

Lost connections.

on. (RX light is blinking & TX light is

 

off).

 

Message: Communication error

Busy network or lost connections

comes on then goes off by itself.

 

LINK light is off

Invalid network

 

 

 

- ATS or PM are not configured for Modbus protocol

 

- ATS or PM are not configured with the same baud rate

 

as the CM

 

- ATS or PM are configured with the same serial address

 

- For 4-wire communication, ATS was not configured for

 

4-wire mode

 

- For 2-wire communication, ATS was not configured for

4-wire / 2-wire Modbus

2-wire mode

- For 2-wire communication, CM 2-wire DIP switch was not

communication problem

enabled

 

- For 2-wire communication, 2-wire mode was not enabled

 

at the CM configuration page

 

- Modbus master is not requesting the correct set of

 

holding registers

 

- Modbus master requesting more holding registers than

 

the CM can handle

 

- Modbus master reply timeout may be too short

 

- Modbus master using incorrect CM IP address or TCP

 

port

 

 

Intermittent loss of

CM disconnects the client because client was inactive / idle

communication / connection

(stops sending requests longer than 10 seconds)

 

 

AES enable client getting incorrect

Incorrect CM configuration settings:

- AES is not enabled

response or no response from the CM.

- Incorrect AES port

 

Solution

Unplug the Ethernet cable from all CMs. Follow the instructions from the appropriate configuration section to change to a proper IP address. Reconnect this CM to the network. The red DIAG light should blink then go off. Repeat this procedure for all other CMs one by one. Press Reset button on CM. If condition still exists, call your local ASI representative. Try to refresh the page again. If you get the same results, verify the IP address and wiring by pinging the device.

Check wiring then press Reset button on CM.

If 7000 or 4000 Series ATS, set baud rate of all the devices to 19200.

If Series 300 or ASCO 940/962, set baud rate of all the devices to 9600.

Check connections

Increase reply time out.

Check if it is a proper IP address. Check the Ethernet cable and connections.

-Make sure ATS and PM are configured with: Modbus protocol

the same baud rate as CM the correct serial I/F setting

(4-wire/2-wire) unique serial addresss

-For 2-wire communication, make sure to configure the CM serial I/F setting for 2-wire mode at the configuration page; and to enable its 2-wire DIP switch

-Modbus master should refer to doc. 381339-221 for the ATS and PM holding registers.

-Modbus master must use appropriate relay timeout (usually starting with 1000 ms) and to consider using retries (3 recommended) before calling for communication error.

-Modbus master must request a maximum of 12 holding registers from the ATS controller & 24 from the PM

-Modbus master connect to the same IP address and TCP port assigned to CM

-Check serial wiring connection between ATS/PM and the CM

When client connects to the CM, it should never stop communicating (sending request) at all times. When CM detects inactivity from the connected client (from its last request) longer than 10 seconds, the CM will automatically disconnect it. That client must then reconnect to resume communication.

Provide correct CM AES configuration settings

ATS = automatic transfer switch, CM = Connectivity Module, DPM = Digital Power Meter, PM = Power Manager

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Emerson 5100 installation manual Connectivity Module Troubleshooting A-3, Problem Cause