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Emerson VSR, VSM, VSS service manual

Models: VSR

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Contents

Operation and service manual VSS/VSR/VSM single screw compressorPage Important Message READ CAREFULLY BEFORE INSTALLING AND STARTING YOUR COMPRESSORVilter Manufacturing LLC Page Table of Contents Standard VILTER Warranty Statement Standard VILTER 5/15 Warranty Statement Long Term Storage Requirements Long Term Storage Requirements 2 Cover the unit completely to exclude dirt, dust, moisture, and other foreign materialsDescription The capacity slide provides the means for controlling speciﬁc process set points. By continuously adjusting the ﬂow of gas through the compressor, either suction or discharge pressure in a particular process can be controlled. When coupled with a microprocessor controller, the adjustable capacity slide allows for precise and continuous automatic control of any parameter in the process to a chosen set point DescriptionFoundation Foundation Building the FoundationFigure 2. Concrete Pad with Compressor Unit Dimensions - Front View FoundationFoundation Compressor Unit InstallationFigure 4. Foundation with Housekeeping Pads Dimensions - Top View OVER ALL G.A. LENGTH + CENTER LINE GAS COMPRESSION SYSTEM2 - # CLOSED TIES CENTER LINE 5 - # 6 VERT Figure 5. Housekeeping Pad Dimension Detail - Top ViewFoundation SPHERICALFoundation 70+6Foundation Operation and Performance The foundation was designed forRigging and Lifting Rigging and Lifting Training curriculum for Participants, at a minimum, should includeRigging and Lifting Take all Appropriate MeasurementsPlease contact Vilter at P.O. Box 5555 S Packard Ave Cudahy, WI Rigging and LiftingCONTACT VILTER Telephone Fax email info.vilter@emerson.comInstallation Installation Lines for ammonia systems must be of steel pipe with specially designed ammonia service ﬁttings. Common pipe ﬁttings must NEVER be used as they will not provide the same service. Steel pipe is generally used in large installations when joints are weldedInstallation A. Ammonia SystemsInstallation B. Halocarbon Refrigerant SystemsInstallation Charge GallonsInstallation A. Low Side Equipment 1. Fans on air handling equipment runningInstallation VIII. MAINTENANCE SUGGESTIONSInstallation 15. Remove all rust from equipment, clean and paintCorrect Stop Check Valve InstallationCorrect WrongWrongCoupling Installation COUPLING INFORMATIONInstallation E. Final assemblyInstallation 4. Torque the long bolt locknuts at this timeSlide Valve Actuator Installation & Calibration Slide Valve Actuator Installations InstructionsSlide Valve Actuator Installation & Calibration Caution there are wires attached to the con- nector on the plastic cover. Handling the cover too aggressively could break the wiresSlide Valve Actuator Installation & Calibration 24. Press the “Set Max” buttonSlide Valve Operation Reason Slide Valve Actuator Trouble Shooting GuideProblem SolutionProblem SolutionSlide Valve Actuator Trouble Shooting Guide There is a rapid clicking noise when the motor is operat- ingSolution Slide Valve Actuator Trouble Shooting GuideProblem ReasonSlide Valve Actuator Trouble Shooting Guide possible. This code will not clear until the actuator is recalibratedNotice on using Non -Vilter Oils Operation SectionOperation 1833C FILTER ELEMENT TANKSTYPICAL CANISTER TYPE FILTER CROSS SEC TION 2. Filter Removal and installation, all VSR UnitsOperation FILTEROperation TYPICAL WATER COOLED OIL COOLER DIAGRAM OperationOperation 4. Thermosyphon Oil CoolingOperation SLIDE VALVE MOTOR LOCATIONVSS / VSR / VSM COMMAND SHAFT ROTATION AND TRAVEL OperationOperation OIL SEPARATOR BLEED LINEPre Start-Up Checklists Field Piping and Mechanical Requirements Order #Compressor Serial #Order #Compressor Serial # Field Wiring RequirementsPRESTART-UP CHECKLIST VRS SCREW COMPRESSOR, VSS/VSM SINGLE SCREW COMPRESSOR UNITSStop Check Valve Operation Service GENERAL COMMENTSREMOVAL OF COMPRESSOR FROM THE UNIT Service INSTALLATION OF THE COMPRESSORService COMPRESSOR INSPECTIONBEARING CHECK Service Service REMOVALService E Remove the hex head and socket head bolts from the thrust bearing cover. Insert two of the bolts into the threaded jacking holes to assist in remov- ing the cover. Retain the shim pack and keep it with the bearing housing coverService REMOVAL ALL VSM 301-701 MODELSService Service INSTALLATION All VSS ModelsService D Set the clearance between the gate rotor blade and the shelfService INSTALLATION All VSM 301-701 ModelsService GATE ROTOR BLADE REMOVAL A Remove the gate rotor assemblyTOP of assembly Relief area faces TOP of assembly Service GATE ROTOR BLADE INSTALLATIONGATE ROTOR THRUST BEARING REMOVAL Retaining Ring Inner RetainerBall Bearings ServiceService GATE ROTOR ROLLER BEARING INSTALLATIONGATE ROTOR ROLLER BEARING REMOVAL Service COMPRESSOR SHAFT SEAL REMOVALService COMPRESSOR SEAL INSTALLATIONMAIN ROTOR ASSEMBLY ServiceMaintenance Suggestion Service INSPECTION OF SLIDE VALVE ASSEMBLIES IN THE COMPRESSORREMOVAL SLIDE VALVE CARRIAGE ASSEM- BLIES Service INSTALLATION OF SLIDE VALVE CARRIAGE AS- SEMBLIESNote Slide Valves may be re-positioned to aid in removal of assembly Service COMMAND SHAFT ASSEMBLY REMOVALCOMMAND SHAFT ASSEMBLY INSTALLATION COMMAND SHAFT BEARING AND O-RING SEAL REASSEMBLY 4 3 4 4Service DISCHARGE MANIFOLD REMOVALService DISCHARGE MANIFOLD INSTALLATIONSLIDE VALVE GEAR AND RACK INSPECTION Service INSTALLATION OF CAPACITY OR VOLUME CROSS SHAFTSTorque Specifications ft-lbs Torque Specifications for 17-4 Stainless Steel Fasteners ft-lbsType Service USING A TORQUE WRENCH CORRECTLY TORQUE WRENCHESService Service 6.00 OIL FILTER ELEMENTSService KT 773B Service6.04 KT 773A & B FILTER ELEMENTS VSM all models 4/1/00 toService Maintenance SERVICE INTERVAL HOURSVSS Parts Section Recommended Spare Parts ListPlease have your Model # and Sales Order # available when ordering Refer to the Custom ManualGate Rotor MODEL NUMBER Gate RotorDESCRIPTION QTY VPNMODEL NUMBER Gate RotorDESCRIPTION QTY VPNMODEL NUMBER Gate RotorDESCRIPTION QTY VPNVSS 291 thru Shaft SealMODEL NUMBER VSS 751 thruMain Rotor QTY VPN MODEL NUMBERDESCRIPTION MODEL NUMBER297 286 226 298 226 VSS 291 THRU VSS 601 ONLY Slide Valve Cross Shafts and End PlateVSS 291 THRU VSS 601 ONLY NO SPACER THIS SIDE OF SHAFT ASSEMBLY 221 269VSS 291 thru Slide Valve Cross Shafts and End PlateMODEL NUMBER VSS 1551 thruCarriage Assembly Slide Valve Carriage AssemblyVolume Slide Capacity SlideVSS 291 thru Slide Valve Carriage AssemblyMODEL NUMBER DESCRIPTIONVSS 1551 thru Slide Valve Carriage AssemblyMODEL NUMBER DESCRIPTIONPage Actuator & Command Shaft VSS 291 thru Actuator & Command ShaftMODEL NUMBER VSS 1551 thruMiscellaneous Frame Components VSS Screw Compressor VSS 291 thru Miscellaneous Frame ComponentsMODEL NUMBER DESCRIPTIONVSS 1551 thru Miscellaneous Frame ComponentsMODEL NUMBER DESCRIPTIONPage BALL BEARING HOUSING Replacement ToolsTO REMOVE BEARING TO INSTALL BEARING GATE ROTOR SUPPORTVSS 291 thru Replacement ToolsMODEL NUMBER VSS 1551 thruPage Please have your Model # and Sales Order # available when ordering VSM 301-701 Replacement Parts SectionRecommended Spare Parts List Refer to the Custom ManualGaterotor Assembly DESCRIPTION Gaterotor AssemblySUPPORT ASSEMBLY 110 & 135B MODEL NUMBERDESCRIPTION Gaterotor AssemblySUPPORT ASSEMBLY 110 & 135B MODEL NUMBERMODEL NUMBER Shaft SealDESCRIPTION ALL VSMMain Rotor, Slide Valve Cross Shafts & End Plate Models VSM 301-401 Counter Clockwise ONLYMODEL NUMBER Main Rotor, Slide Valve Cross Shafts & End PlateDESCRIPTION 217, 1 244, 1 248, 1 249Main Rotor, Slide Valve Cross Shafts & End Plate Models VSM 501-701 Clockwise ONLYDESCRIPTION Main Rotor, Slide Valve Cross Shafts & End PlateMODEL NUMBER Not picturedSlide Valve Carriage Assembly Volume RatioCarriage Assembly Assembly Includes Carriage and SlidesMODEL NUMBER Slide Valve Carriage AssemblyDESCRIPTION ALL VSMActuator & Command Shaft VSM 291 thru Actuator & Command ShaftMODEL NUMBER VSS 751 thruMiscellaneous Frame Components Model VSM Model VSMDESCRIPTION Miscellaneous Frame ComponentsMODEL NUMBER ALL VSMHousing Accessories Miscellaneous Frame ComponentsDESCRIPTION Housing AccessoriesMiscellaneous Frame Components MODEL NUMBERMODEL NUMBER Replacement ToolsDESCRIPTION ALL VSMDanfoss Liquid Injection Valve Setup ICM/ICAD Motorized Valve Setup InstructionsRefer to the appropriate controller manual for control setup The valve is now ready to be usedPage Installation Wiring the ICAD ICAD Overview ICAD Programming Installation, Programming, and TroubleshootingContents The Manual Tool Service parameters Alarms Tips Common questionsPage Valve body Installation, Programming, and TroubleshootingICM/ICAD Motorized Valve ft lbsNote The ICAD is powered by a 24 Volt DC power source Installation, Programming, and TroubleshootingWiring the ICAD ICM/ICAD Motorized ValvePage Page Page Programming the ICAD Installation, Programming, and TroubleshootingICM/ICAD Motorized Valve ICAD ParametersService Menu Installation, Programming, and TroubleshootingTroubleshooting The Manual Tool Service Parameters To restore factory settingsTroubleshooting Tips Installation, Programming, and TroubleshootingAlarms ProblemICM/ICAD Motorized Valve Installation, Programming, and TroubleshootingHow much power do I need to supply to the ICAD? Common QuestionsAppendix A Pre Start Up for Remote Oil Coolers