Operation

3. Suction Pressure

Low suction pressure cutout stops the compres- sor unit when the suction pressure drops below the setpoint.

4. Oil Filter Differential

High oil filter differential cutout stops the com- pressor unit when the difference between the outlet and inlet of the filter exceeds the setpoint.

5. Oil Temperature

The oil temperature cutout stops the compres- sor unit when the oil temperature is too high or too low.

6. Discharge Temperature

The high discharge temperature cutout stops the compressor unit when the discharge tem- perature exceeds the setpoint.

INITIAL START-UP

A. Setting of Controls

(Refer to the appropriate microprocessor manual for a list of initial settings.)

B. Valve Settings

1.The suction line uses separate stop and check valves. Ensure the suction stop valve is open prior to starting.

2.The ¼” suction equalization valve should be closed during operation. The valve enables the unit to slowly equalize to low side pressure dur- ing off periods. This valve must be adjusted to minimize oil loss when compressor stops.

3.The discharge line uses separate stop and check valves. Ensure the discharge valve is open prior to starting.

4.Manually open the oil isolating valve at the oil separator outlet connection.

5.Open the isolating valve(s) before and after the oil filter housings.

6.Manually open the stop valve on the oil bleed return line from the element section and open the expansion valve 1/2 of a turn.

STRAINER

CHECK

VALVE

TO COMPRESSOR

SG

SIGHT

 

HAND EXPANSION

GLASS

 

VALVE

FIGURE 6.

OIL SEPARATOR BLEED LINE

NOTE:

The purpose of the oil bleed return assembly is to collect any oil that passes through the oil separat- ing element and returns that oil to the compres- sor. The hand expansion valve should be adjusted to prevent an oil level from forming in the sight glass when the compressor is at 100% capacity. Generally 1/2 to 1 turn open is satisfactory.

7.Open 1/4” high pressure gas line valve piped to oil injection line just enough to quiet compres- sor at 100% capacity.

C. Compressor Pre Start-Up Check List

Before proceeding with actual starting of the compressor, the items listed on the “Pre Start-Up Check List” must be verified. Time and money will be saved before the Vilter start-up technician ar- rives. (See next page.)

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Emerson VSR, VSM, VSS service manual Initial START-UP, OIL Separator Bleed Line

VSS, VSM, VSR specifications

Emerson VSM, VSR, and VSS are advanced technologies designed for process automation and control, often utilized in industrial applications. These systems are part of Emerson's broader portfolio of solutions aimed at enhancing operational efficiency, safety, and reliability.

The Emerson VSM, or Valve Signature Management, focuses on the digital management of valves within a system. One of its main features includes advanced diagnostics that monitor the health and performance of control valves. This technology allows for predictive maintenance, ensuring that valves operate at peak efficiency and reducing the risk of unexpected failures. The VSM utilizes a combination of smart sensors and actuators to gather data, enabling real-time analytics that can enhance decision-making and operational strategies.

On the other hand, VSR, or Valve Status Reporting, enhances visibility into the operational state of valves in real time. This system provides operators with critical updates and alerts related to valve conditions, significantly reducing response times to potential issues. The VSR technology integrates seamlessly with existing control systems, allowing for easier implementation and minimal disruption to ongoing operations. The reporting capabilities feature user-friendly dashboards that present complex data in a straightforward manner, empowering operators to make informed decisions quickly.

The Emerson VSS, or Valve Service Solutions, complements the VSM and VSR by focusing on the maintenance and support of valve systems. This offering includes comprehensive service packages that range from routine maintenance to advanced troubleshooting and repair. The VSS is designed to improve the lifespan of valves through proactive service, ensuring reliability and minimal downtime. Emerson’s trained technicians leverage predictive analytics derived from VSM and VSR data, allowing for timely intervention before issues escalate.

In summary, Emerson’s VSM, VSR, and VSS technologies work together to create a robust ecosystem for valve management in industrial settings. The combination of advanced diagnostics, real-time reporting, and comprehensive service solutions provides operators with a powerful toolkit aimed at optimizing performance and ensuring operational reliability. With these technologies, companies can embrace digital transformation, reduce operational risks, and improve overall process efficiency, leading to a safer and more productive environment. Each component plays a crucial role in empowering industries to meet the challenges of modern automation and maintain competitive advantages in their respective markets.