Emerson VSM, VSR, VSS service manual Installation, A. Ammonia Systems

Installation

These precautions will avoid costly damage to the equipment due to freezing.

This information is taken from ASHRAE 15-89 and ANSI B31.5. The installing contractor should be thoroughly familiar with these codes, as well as any local codes.

IV. ELECTRICAL CONNECTIONS

The single screw compressor units are shipped with all package mounted controls wired. The standard control power is 115 volts 60 Hertz, single phase. If a 115 volt supply is not available, a control transformer may be required. The power source must be connected to the control panel according to the electrical diagrams.

The units are shipped without the compressor motor starter. Field wiring is required between the field mounted starters and package mounted motors.

Additional control wiring in the field is also re- quired. Dry contacts are provided in the control panel for starting the screw compressor motor. These contacts are to be wired in series with the starter coils. A current transformer is supplied along with the compressor unit, and is located in the motor junction box. This transformer is to be installed around one phase of the compres- sor motor starter. A normally open auxiliary contact from the compressor motor starter is also required.

Terminal locations for this wiring can be found on the wiring diagram supplied with this unit. Additional aspects of the electrical operation of the single screw units are covered in the start up and operation section of this manual.

V.TESTING REFRIGERATION SYSTEM FOR LEAKS

Vilter equipment is tested for leaks at the factory. One the most important steps in putting a refrig- eration system into operation is field testing for leaks. This must be done to assure a tight system that will operate without any appreciable loss of refrigerant. To test for leaks, the system pres- sure must be built up. Test pressures for various

refrigerants are listed in ANSI B9.1-1971 code brochure entitle “Safety Code for Mechanical Refrigeration”. These pressures will usually suf- fice, however, it is advisable to check local codes as they may differ. Before testing may proceed, several things must be done.

First, if test pressures exceed the settings of the system, relief valves or safety devices, they must be removed and the connection plugged during the test. Secondly, all valves should be opened except those leading to the atmosphere. Then, open all solenoids and pressure regula- tors by the manual lifting stems. All bypass arrangements must also be opened. Because of differences in characteristics of the various refrigerants, two different testing methods are necessary.

A.Ammonia Systems

Dry nitrogen may be used to raise the pressure in an ammonia system to the proper level for the test. The gas may be put into the system through the charging valve or any other suitable opening. Adjust the pressure regulator on the bottle to prevent over-pressurization. Do not exceed the pressure rating on the vessel with the lowest pressure rating.

Carbon Dioxide should NOT be used as a test- ing gas in a system where ammonia is already dissolved in any moisture remaining. This will cause ammonium carbonate to precipitate when the CO2 is added. If heavy enough, this precipitate may cause the machine to freeze and clog the strainer.

A mixture of four parts water to one part liquid soap, with a few drops of glycerin added, makes a good solution. Apply this mixture with a one inch round brush at all flanges, threaded joints, and welds. Repair all visible leaks. If possible, leave the pressure on over night. A small pres- sure drop of 5 lbs. Over this period indicates a very tight system.

Remember to note the ambient temperature, as a change in temperature will cause a change in pressure.

After the system is thoroughly tested, open all

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