Installation

I.DELIVERY INSPECTION

Vilter screw compressor components are thor- oughly inspected at the factory, assuring the shipment of a mechanically perfect piece of equip- ment. Damage can occur in shipment, however. For this reason, the units should be thoroughly inspected upon arrival. Any damage noted should be reported immediately to the transportation company. This way, an authorized agent can ex- amine the unit, determine the extent of damage and take necessary steps to rectify the claim with no serious or costly delays. At the same time, the local Vilter representative or the home office should be notified of any claim made.

TABLE 1.

UNIT WEIGHTS (LBS)*

MODEL

STANDARD

ECON-O-

 

 

MIZER

VSM 71

2,750

2,750

VSM 91

2,750

2,750

VSM 101

2,750

2,750

VSM 151

2,750

2,750

VSM 181

2,750

2,750

VSM 201

2,750

2,750

VSM 301

2,850

2,850

VSM 361

2,850

2,850

VSM 401

2,850

2,850

VSM 501

4,000

4,000

VSM 601

4,500

4,500

VSM 701

5,000

5,000

VSS 451

4,000

4,000

VSS 601

4,500

4,500

VSS 751

5,300

5,300

VSS 901

5,300

5,300

VSS 1051

6,600

6,600

VSS 1201

6,700

6,700

VSS 1301

6,750

6,750

VSS 1501

10,010

10,010

VSS 1801

10,010

10,010

VSS 1551

11,000

11,000

VSS 1851

11,000

11,000

VSS 2101

11,000

11,000

* Does not include motor.

II.FOUNDATIONS

Vilter single screw compressor units are basi- cally vibration free machines, therefore, no elaborate foundations are necessary. The floor or foundation upon which the unit will be placed should be designed to support the entire op- erating weight of the unit. See Table 1 for unit weights. See Foundation, page 12, for additional foundation instructions.

III.LOCATING UNIT - DRIVE COUPLING ALIGNMENT

The single screw compressor units are shipped with all major components mounted on struc- tural steel. Place the entire unit on the floor on a concrete pad and securely bolt in place. Review local codes and ASHRAE Safety Code for Mechanical Refrigeration. Bolt holes are located in the unit’s mounting feet. When locating the unit, provide adequate space for service work. When the compressor unit is in place on the con- crete pad, check both lengthwise and crosswise to assure it is level. Use shims and wedges as needed under the mounting feet to adjust the level of the unit.

On single screw units, the motor and compres- sor have been roughly aligned at the factory. The coupling center section was shipped loose to allow a check of proper electrical phasing, direction of rotation of the motor and final coupling alignment. The dial indicator align- ment method is recommended. Final alignment should be within 0.004 inches total indicator reading in all direction for the VSS models and 0.010 inches for the VSM models.

III.SYSTEM PIPING

Refer to the ANSI/ASME B31.5 Code for Refrig- eration Piping. All compressor oil supply and oil return piping has been completed at the factory. The necessary connections to be made to the screw compressor unit will vary depending on the type of oil cooling method purchased. Main line refrigerant suction and discharge connec- tions are always necessary.

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Emerson VSS, VSR, VSM service manual Installation

VSS, VSM, VSR specifications

Emerson VSM, VSR, and VSS are advanced technologies designed for process automation and control, often utilized in industrial applications. These systems are part of Emerson's broader portfolio of solutions aimed at enhancing operational efficiency, safety, and reliability.

The Emerson VSM, or Valve Signature Management, focuses on the digital management of valves within a system. One of its main features includes advanced diagnostics that monitor the health and performance of control valves. This technology allows for predictive maintenance, ensuring that valves operate at peak efficiency and reducing the risk of unexpected failures. The VSM utilizes a combination of smart sensors and actuators to gather data, enabling real-time analytics that can enhance decision-making and operational strategies.

On the other hand, VSR, or Valve Status Reporting, enhances visibility into the operational state of valves in real time. This system provides operators with critical updates and alerts related to valve conditions, significantly reducing response times to potential issues. The VSR technology integrates seamlessly with existing control systems, allowing for easier implementation and minimal disruption to ongoing operations. The reporting capabilities feature user-friendly dashboards that present complex data in a straightforward manner, empowering operators to make informed decisions quickly.

The Emerson VSS, or Valve Service Solutions, complements the VSM and VSR by focusing on the maintenance and support of valve systems. This offering includes comprehensive service packages that range from routine maintenance to advanced troubleshooting and repair. The VSS is designed to improve the lifespan of valves through proactive service, ensuring reliability and minimal downtime. Emerson’s trained technicians leverage predictive analytics derived from VSM and VSR data, allowing for timely intervention before issues escalate.

In summary, Emerson’s VSM, VSR, and VSS technologies work together to create a robust ecosystem for valve management in industrial settings. The combination of advanced diagnostics, real-time reporting, and comprehensive service solutions provides operators with a powerful toolkit aimed at optimizing performance and ensuring operational reliability. With these technologies, companies can embrace digital transformation, reduce operational risks, and improve overall process efficiency, leading to a safer and more productive environment. Each component plays a crucial role in empowering industries to meet the challenges of modern automation and maintain competitive advantages in their respective markets.