Table of Contents

Important Message

3

Standard VILTER Warranty Statement

6

Standard VILTER 5/15 Warranty Statement

7

Long Term Storage Requirements

8

Description

10

Foundation

12

Rigging and Lifting

19

Installation

23

Slide Valve Actuator Installation & Calibration

35

Slide Valve Operation

38

Slide Valve Actuator Trouble Shooting Guide

39

Operation Section

43

Notice on using Non-Vilter Oils

43

Operation

44

Pre Start-Up Checklists

52

Field Piping and Mechanical Requirements

53

Field Wiring Requirements

54

Stop Check Valve Operation

55

Service

56

Maintenance

87

VSS Parts Section

88

Gate Rotor

89

Shaft Seal

93

Main Rotor

94

Slide Valve Cross Shafts and End Plate

96

Slide Valve Carriage Assembly

98

Actuator & Command Shaft

102

Miscellaneous Frame Components

104

Replacement Tools

108

VSM 301-701 Replacement Parts Section

111

Gaterotor Assembly

112

Shaft Seal

115

Main Rotor, Slide Valve Cross Shafts & End Plate

116

Slide Valve Carriage Assembly

120

Actuator & Command Shaft

122

Miscellaneous Frame Components

124

Replacement Tools

128

Danfoss Liquid Injection Valve Setup

129

Appendix A: Pre Start Up for Remote Oil Coolers

143

5

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Emerson VSS, VSR, VSM service manual Table of Contents

VSS, VSM, VSR specifications

Emerson VSM, VSR, and VSS are advanced technologies designed for process automation and control, often utilized in industrial applications. These systems are part of Emerson's broader portfolio of solutions aimed at enhancing operational efficiency, safety, and reliability.

The Emerson VSM, or Valve Signature Management, focuses on the digital management of valves within a system. One of its main features includes advanced diagnostics that monitor the health and performance of control valves. This technology allows for predictive maintenance, ensuring that valves operate at peak efficiency and reducing the risk of unexpected failures. The VSM utilizes a combination of smart sensors and actuators to gather data, enabling real-time analytics that can enhance decision-making and operational strategies.

On the other hand, VSR, or Valve Status Reporting, enhances visibility into the operational state of valves in real time. This system provides operators with critical updates and alerts related to valve conditions, significantly reducing response times to potential issues. The VSR technology integrates seamlessly with existing control systems, allowing for easier implementation and minimal disruption to ongoing operations. The reporting capabilities feature user-friendly dashboards that present complex data in a straightforward manner, empowering operators to make informed decisions quickly.

The Emerson VSS, or Valve Service Solutions, complements the VSM and VSR by focusing on the maintenance and support of valve systems. This offering includes comprehensive service packages that range from routine maintenance to advanced troubleshooting and repair. The VSS is designed to improve the lifespan of valves through proactive service, ensuring reliability and minimal downtime. Emerson’s trained technicians leverage predictive analytics derived from VSM and VSR data, allowing for timely intervention before issues escalate.

In summary, Emerson’s VSM, VSR, and VSS technologies work together to create a robust ecosystem for valve management in industrial settings. The combination of advanced diagnostics, real-time reporting, and comprehensive service solutions provides operators with a powerful toolkit aimed at optimizing performance and ensuring operational reliability. With these technologies, companies can embrace digital transformation, reduce operational risks, and improve overall process efficiency, leading to a safer and more productive environment. Each component plays a crucial role in empowering industries to meet the challenges of modern automation and maintain competitive advantages in their respective markets.