Rigging and Lifting

Training curriculum for Participants, at a minimum, should include:

A review of safe operating practices;

A review of who each person is and their specific role in the lift;

A tutorial on how to read lift charts;

A demonstration on how to use and inspect rigging hardware;

A review of the company’s general lift plans and procedures;

A tutorial on hand signals normally used to communicate with crane operators (a copy of such hand signals may be obtained from machine safety vendors); and

A review of the Compressor’s specific rig and lift plan (the “Plan”) (developed by the Lift Coordinator and Lift Engineer); please see the section immediately below entitled “Create and Communicate the Plan.”

Individuals participating in the lift should fully understand the scientific principles pursuant to which a successful lift is dependent—for example, center of gravity, equilibrium, and mechanics of load stabilization, critical angle considerations and force.

All Participants should undergo a fitness-for-duty program, including drug testing and medical examinations.

Create and Communicate the Plan

Well in advance of the planned lift date, lift planning meetings and hazard assessment meetings should be held with all Participants in attendance. In addition, the Plan should be finalized and distributed for review and com- ment.

The Plan should clearly define requirements, expectations and specifications for lifting the Compressor. At a mini- mum, the Plan should include:

Standard lifting and rigging procedures in place at the lift site (including proper classification of the lift as a “critical lift” a “serious lift” or a “standard lift”);

Drawings of the Compressor;

A description of the lifting task;

An evaluation of the hazards;

The rigging plan and sketches of rigging to be attached to the Compressor;

The roles and responsibilities of all Participants;

An emergency plan; and

The contact information of the Plan preparer

It is important to confirm that each Participant understands both the broader Plan and their specific responsibilities during the lift. Participants should be encouraged to contact the Plan preparer at any time if they have questions. In addition, the Plan preparer should be on-site during the lift to ensure that the lift is being executed in accor- dance with the Plan. Finally, well in advance of the lift date, it should be confirmed that all necessary permits have been obtained.

Inspect and Use the Appropriate Lifting Equipment

Verify Crane Operator and Crane Owner Credentials

Prior to rigging and lifting the Compressor, certain precautions should be taken with regards to the crane, the crane operator and the crane owner.

The lift capacity of the crane must exceed the Compressor’s weight;

Confirm that the crane operator is qualified to work on the site;

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Emerson VSS, VSR, VSM service manual Rigging and Lifting

VSS, VSM, VSR specifications

Emerson VSM, VSR, and VSS are advanced technologies designed for process automation and control, often utilized in industrial applications. These systems are part of Emerson's broader portfolio of solutions aimed at enhancing operational efficiency, safety, and reliability.

The Emerson VSM, or Valve Signature Management, focuses on the digital management of valves within a system. One of its main features includes advanced diagnostics that monitor the health and performance of control valves. This technology allows for predictive maintenance, ensuring that valves operate at peak efficiency and reducing the risk of unexpected failures. The VSM utilizes a combination of smart sensors and actuators to gather data, enabling real-time analytics that can enhance decision-making and operational strategies.

On the other hand, VSR, or Valve Status Reporting, enhances visibility into the operational state of valves in real time. This system provides operators with critical updates and alerts related to valve conditions, significantly reducing response times to potential issues. The VSR technology integrates seamlessly with existing control systems, allowing for easier implementation and minimal disruption to ongoing operations. The reporting capabilities feature user-friendly dashboards that present complex data in a straightforward manner, empowering operators to make informed decisions quickly.

The Emerson VSS, or Valve Service Solutions, complements the VSM and VSR by focusing on the maintenance and support of valve systems. This offering includes comprehensive service packages that range from routine maintenance to advanced troubleshooting and repair. The VSS is designed to improve the lifespan of valves through proactive service, ensuring reliability and minimal downtime. Emerson’s trained technicians leverage predictive analytics derived from VSM and VSR data, allowing for timely intervention before issues escalate.

In summary, Emerson’s VSM, VSR, and VSS technologies work together to create a robust ecosystem for valve management in industrial settings. The combination of advanced diagnostics, real-time reporting, and comprehensive service solutions provides operators with a powerful toolkit aimed at optimizing performance and ensuring operational reliability. With these technologies, companies can embrace digital transformation, reduce operational risks, and improve overall process efficiency, leading to a safer and more productive environment. Each component plays a crucial role in empowering industries to meet the challenges of modern automation and maintain competitive advantages in their respective markets.