Operation and service manual
VSS/VSR/VSM single screw compressor
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Vilter Manufacturing LLC
Important Message
READ CAREFULLY BEFORE INSTALLING AND STARTING YOUR COMPRESSOR
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Table of Contents
Standard VILTER Warranty Statement
Standard VILTER 5/15 Warranty Statement
Long Term Storage Requirements
Long Term Storage Requirements
2 Cover the unit completely to exclude dirt, dust, moisture, and other foreign materials
Description
The capacity slide provides the means for controlling specific process set points. By continuously adjusting the flow of gas through the compressor, either suction or discharge pressure in a particular process can be controlled. When coupled with a microprocessor controller, the adjustable capacity slide allows for precise and continuous automatic control of any parameter in the process to a chosen set point
Description
Foundation
Foundation
Building the Foundation
Figure 2. Concrete Pad with Compressor Unit Dimensions - Front View
Foundation
Compressor Unit Installation
Figure 4. Foundation with Housekeeping Pads Dimensions - Top View
Foundation
OVER ALL G.A. LENGTH + CENTER LINE GAS COMPRESSION SYSTEM
Figure 5. Housekeeping Pad Dimension Detail - Top View
Foundation
2 - # CLOSED TIES CENTER LINE 5 - # 6 VERT
SPHERICAL
Foundation
70+6
Foundation
Operation and Performance The foundation was designed for
Rigging and Lifting
Rigging and Lifting
Training curriculum for Participants, at a minimum, should include
Rigging and Lifting
Take all Appropriate Measurements
Rigging and Lifting
CONTACT VILTER
Please contact Vilter at P.O. Box 5555 S Packard Ave Cudahy, WI
Telephone Fax email info.vilter@emerson.com
Installation
Installation
Lines for ammonia systems must be of steel pipe with specially designed ammonia service fittings. Common pipe fittings must NEVER be used as they will not provide the same service. Steel pipe is generally used in large installations when joints are welded
Installation
A. Ammonia Systems
Installation
B. Halocarbon Refrigerant Systems
Installation
Charge Gallons
Installation
A. Low Side Equipment 1. Fans on air handling equipment running
Installation
VIII. MAINTENANCE SUGGESTIONS
Installation
15. Remove all rust from equipment, clean and paint
Stop Check Valve Installation
Correct
Correct
WrongWrong
Coupling Installation
COUPLING INFORMATION
Installation
E. Final assembly
Installation
4. Torque the long bolt locknuts at this time
Slide Valve Actuator Installation & Calibration
Slide Valve Actuator Installations Instructions
Slide Valve Actuator Installation & Calibration
Caution there are wires attached to the con- nector on the plastic cover. Handling the cover too aggressively could break the wires
Slide Valve Actuator Installation & Calibration
24. Press the “Set Max” button
Slide Valve Operation
Slide Valve Actuator Trouble Shooting Guide
Problem
Reason
Solution
Solution
Slide Valve Actuator Trouble Shooting Guide
Problem
There is a rapid clicking noise when the motor is operat- ing
Slide Valve Actuator Trouble Shooting Guide
Problem
Solution
Reason
Slide Valve Actuator Trouble Shooting Guide
possible. This code will not clear until the actuator is recalibrated
Notice on using Non -Vilter Oils
Operation Section
Operation
1833C FILTER ELEMENT TANKS
2. Filter Removal and installation, all VSR Units
Operation
TYPICAL CANISTER TYPE FILTER CROSS SEC TION
FILTER
Operation
TYPICAL WATER COOLED OIL COOLER DIAGRAM
Operation
Operation
4. Thermosyphon Oil Cooling
Operation
SLIDE VALVE MOTOR LOCATION
VSS / VSR / VSM COMMAND SHAFT ROTATION AND TRAVEL
Operation
Operation
OIL SEPARATOR BLEED LINE
Pre Start-Up Checklists
Field Piping and Mechanical Requirements
Order #Compressor Serial #
Field Wiring Requirements
PRESTART-UP CHECKLIST
Order #Compressor Serial #
VRS SCREW COMPRESSOR, VSS/VSM SINGLE SCREW COMPRESSOR UNITS
Stop Check Valve Operation
REMOVAL OF COMPRESSOR FROM THE UNIT
Service
GENERAL COMMENTS
Service
INSTALLATION OF THE COMPRESSOR
BEARING CHECK
Service
COMPRESSOR INSPECTION
Service
Service
REMOVAL
Service
E Remove the hex head and socket head bolts from the thrust bearing cover. Insert two of the bolts into the threaded jacking holes to assist in remov- ing the cover. Retain the shim pack and keep it with the bearing housing cover
Service
REMOVAL ALL VSM 301-701 MODELS
Service
Service
INSTALLATION All VSS Models
Service
D Set the clearance between the gate rotor blade and the shelf
Service
INSTALLATION All VSM 301-701 Models
TOP of assembly Relief area faces TOP of assembly
Service
GATE ROTOR BLADE REMOVAL A Remove the gate rotor assembly
GATE ROTOR THRUST BEARING REMOVAL
Service
GATE ROTOR BLADE INSTALLATION
Inner Retainer
Ball Bearings
Retaining Ring
Service
GATE ROTOR ROLLER BEARING REMOVAL
Service
GATE ROTOR ROLLER BEARING INSTALLATION
Service
COMPRESSOR SHAFT SEAL REMOVAL
Service
COMPRESSOR SEAL INSTALLATION
Maintenance Suggestion
MAIN ROTOR ASSEMBLY
Service
REMOVAL SLIDE VALVE CARRIAGE ASSEM- BLIES
Service
INSPECTION OF SLIDE VALVE ASSEMBLIES IN THE COMPRESSOR
Note Slide Valves may be re-positioned to aid in removal of assembly
Service
INSTALLATION OF SLIDE VALVE CARRIAGE AS- SEMBLIES
COMMAND SHAFT ASSEMBLY INSTALLATION
Service
COMMAND SHAFT ASSEMBLY REMOVAL
4 3 4 4
Service
COMMAND SHAFT BEARING AND O-RING SEAL REASSEMBLY
DISCHARGE MANIFOLD REMOVAL
SLIDE VALVE GEAR AND RACK INSPECTION
Service
DISCHARGE MANIFOLD INSTALLATION
Service
INSTALLATION OF CAPACITY OR VOLUME CROSS SHAFTS
Type
Torque Specifications ft-lbs
Torque Specifications for 17-4 Stainless Steel Fasteners ft-lbs
Service
USING A TORQUE WRENCH CORRECTLY TORQUE WRENCHES
Service
Service
6.00 OIL FILTER ELEMENTS
Service
Service
6.04 KT 773A & B FILTER ELEMENTS
KT 773B
VSM all models 4/1/00 to
Service
Maintenance
SERVICE INTERVAL HOURS
Recommended Spare Parts List
Please have your Model # and Sales Order # available when ordering
VSS Parts Section
Refer to the Custom Manual
Gate Rotor
Gate Rotor
DESCRIPTION
MODEL NUMBER
QTY VPN
Gate Rotor
DESCRIPTION
MODEL NUMBER
QTY VPN
Gate Rotor
DESCRIPTION
MODEL NUMBER
QTY VPN
Shaft Seal
MODEL NUMBER
VSS 291 thru
VSS 751 thru
Main Rotor
MODEL NUMBER
DESCRIPTION
QTY VPN
MODEL NUMBER
Slide Valve Cross Shafts and End Plate
VSS 291 THRU VSS 601 ONLY NO SPACER THIS SIDE OF SHAFT ASSEMBLY
297 286 226 298 226 VSS 291 THRU VSS 601 ONLY
221 269
Slide Valve Cross Shafts and End Plate
MODEL NUMBER
VSS 291 thru
VSS 1551 thru
Slide Valve Carriage Assembly
Volume Slide
Carriage Assembly
Capacity Slide
Slide Valve Carriage Assembly
MODEL NUMBER
VSS 291 thru
DESCRIPTION
Slide Valve Carriage Assembly
MODEL NUMBER
VSS 1551 thru
DESCRIPTION
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Actuator & Command Shaft
Actuator & Command Shaft
MODEL NUMBER
VSS 291 thru
VSS 1551 thru
Miscellaneous Frame Components VSS Screw Compressor
Miscellaneous Frame Components
MODEL NUMBER
VSS 291 thru
DESCRIPTION
Miscellaneous Frame Components
MODEL NUMBER
VSS 1551 thru
DESCRIPTION
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Replacement Tools
TO REMOVE BEARING TO INSTALL BEARING
BALL BEARING HOUSING
GATE ROTOR SUPPORT
Replacement Tools
MODEL NUMBER
VSS 291 thru
VSS 1551 thru
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VSM 301-701 Replacement Parts Section
Recommended Spare Parts List
Please have your Model # and Sales Order # available when ordering
Refer to the Custom Manual
Gaterotor Assembly
Gaterotor Assembly
SUPPORT ASSEMBLY 110 & 135B
DESCRIPTION
MODEL NUMBER
Gaterotor Assembly
SUPPORT ASSEMBLY 110 & 135B
DESCRIPTION
MODEL NUMBER
Shaft Seal
DESCRIPTION
MODEL NUMBER
ALL VSM
Main Rotor, Slide Valve Cross Shafts & End Plate
Models VSM 301-401 Counter Clockwise ONLY
Main Rotor, Slide Valve Cross Shafts & End Plate
DESCRIPTION
MODEL NUMBER
217, 1 244, 1 248, 1 249
Main Rotor, Slide Valve Cross Shafts & End Plate
Models VSM 501-701 Clockwise ONLY
Main Rotor, Slide Valve Cross Shafts & End Plate
MODEL NUMBER
DESCRIPTION
Not pictured
Volume Ratio
Carriage Assembly
Slide Valve Carriage Assembly
Assembly Includes Carriage and Slides
Slide Valve Carriage Assembly
DESCRIPTION
MODEL NUMBER
ALL VSM
Actuator & Command Shaft
Actuator & Command Shaft
MODEL NUMBER
VSM 291 thru
VSS 751 thru
Miscellaneous Frame Components
Model VSM Model VSM
Miscellaneous Frame Components
MODEL NUMBER
DESCRIPTION
ALL VSM
Housing Accessories
Miscellaneous Frame Components
Housing Accessories
Miscellaneous Frame Components
DESCRIPTION
MODEL NUMBER
Replacement Tools
DESCRIPTION
MODEL NUMBER
ALL VSM
Danfoss Liquid Injection Valve Setup
ICM/ICAD Motorized Valve Setup Instructions
Refer to the appropriate controller manual for control setup
The valve is now ready to be used
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Installation, Programming, and Troubleshooting
Contents
Installation Wiring the ICAD ICAD Overview ICAD Programming
The Manual Tool Service parameters Alarms Tips Common questions
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Installation, Programming, and Troubleshooting
ICM/ICAD Motorized Valve
Valve body
ft lbs
Installation, Programming, and Troubleshooting
Wiring the ICAD
Note The ICAD is powered by a 24 Volt DC power source
ICM/ICAD Motorized Valve
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Installation, Programming, and Troubleshooting
ICM/ICAD Motorized Valve
Programming the ICAD
ICAD Parameters
Installation, Programming, and Troubleshooting
Troubleshooting The Manual Tool Service Parameters
Service Menu
To restore factory settings
Installation, Programming, and Troubleshooting
Alarms
Troubleshooting Tips
Problem
Installation, Programming, and Troubleshooting
How much power do I need to supply to the ICAD?
ICM/ICAD Motorized Valve
Common Questions
Appendix A Pre Start Up for Remote Oil Coolers