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Epson 4003353 5.5 UNIT REPAIR -PRINTER MECHANISM (M-4A1O)

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5.5 UNIT REPAIR -PRINTER MECHANISM (M-4A1O)

Any problems related to W printer

mechmism

should be repaired

acrording

to

the

e

troubleshooting

procxxiures

in Table

$7.

Table 5-7.

Repair of the

PrhMer

Mechanism

Symptom Condition

cause

Checicpoint solution

4

Foreign Mmually

drive the gear

~~

~

The pump The PF motor substances are

~

Connmed

tO

t~

mechanism

fai~

to

rotate

at

lodged in the gear pump mechanism to check

‘i&.

does not time of power of the mechanism.

if the motor rotates.

operate.

on.

The PF motor is Check the coil resistance

Replace the

defective.

of the motor. PF motor.

The tube is not

-W

Check that the tube is

connected to the properly connected to the

=t~

-.

.

-.

“~d

inkti=

The ink tube is

Replace the

Ckk

the ink tube

~s@Y.

tube.

Ink is not

damaged.

not

go

through

absortxxi

or

the used ink

Thecapis

Check for any defective Replace

ttm

is poorly tube during the defective.

m.

head cap.

absorbed.

cleaning

Replace the pump to

see

H

R*=

the

operation.

The pump is

defective.

tis

causes the ink to be

aborbed

normally.

pump unit.

The

printhead

is

Replace the

printhead

to

see if this causes the ink to Replace

W

defective.

be absorbed

normally.

printheadm

Foreign

Manually drive the timing Remove any

The carriage substances are belt to see if the carriage

foreign

TJ’o~timge

~tor

fails

tO

lodged

in the gear

~w

~tat=

SuMarKw.

rotate at time of of

the

l’n~ni~”

.

not rotate. power on.

The carriage Measure the coil

Replace the

motor is defective.

resistance

of

the CR motor

.

-

-~,

The pulley is Check for broken or worn

Replace the

defective.

pulley.

driven

P@3y.

The

Camge

The

~rnage

does not

Checktbt

the

timing

belt

R~~

the

operate

motor rotates,

jS

pqM@

inserted into* t~ing

~.

but the

Carnage

The

timing

belt

is

mom

of

the

carriage.

normally at

-

@

we.

defective.

time of power Check the timing belt for

on (after the

Replace the

carriage has any damage.

timing belt.

been Check whether the

Cleanamt

manually

caniage

moves smoothly

lubricate the

centered The carriage Carriage when moved manually.

mfage.

prior to

mOVeS

slightly

movement is not

power on). and then stops.

smooth.

Check tension of the

Adjust tension

timing belt. of the timing

belt.

0

“.

.~’.

.,

-.’

512

Rev. A

Contents

Main EPSON TERMINAL PRINTER n As SERVICE MANUAL EPSON c -. Nagano, C PRECAUTIONS DANGER - ii - WARNING PREFACE The contents of this manual are subject to change without notice. iv - REVISION SHEET Revision Issue Date Page /Contents TABLE OF CONTENTS vi - Chapter 1 Product Description Table of Contents 1-9 -., 1.1 FEATURES k \ Figure 1-1. Exterior View of the \(A~i.,et) Page Table 1-3. Character Tables o 1.2.2 Paper Handling Specifications 1.2.3 Paper Specifications Table 1-4. Cut Sheet Paper Specifications Table 1-5. Envelope Specifications c & -P Figure 1-3. Printable Area for Cut Sheet c Figure 1-4. Printable Area for Table 1-6. Adjust Lever Setting Figure 1-5. Adjust Lever 1.2.4 Ink Cartridge Specifications - Black 1.2.5 Electrical Specifications Table 1-7. Rated Electrical Ranges 1.2.6 Environmental Conditions Table 1-8. Acceptable Environmental Conditions Range Temperature/l=lumidity Figure 1-6. \ 1.3 INTERFACE SPECIFICATIONS L.& 1.3.1 Serial interface Specifications L_- Figure 1-7. Data Transmission Timing Table 1-9. Signal and Connector Pin Assignments c for . Parallel Interface 1.3.2 Parallel Interface Specifications X-OIVX-OFF and DTR Table 1-10. Un 1.4.1 Control Panel ~. Buttons I 1.4.2 Panel Operation at Power On 1.4.3 Default Settings 1.4.3.1 Default Setting Items ESC Printing Direction and 1-14. 1.4.3.2 Changing the Default Settings Table 1-15. Language Selection 10 Table 1-16. Feature Selection Table 1-17. Character Table Selection c. , . c 1.4.4 Error Conditions Table 1-18. Error Indications 1.4.5 Printer Initialization Initialization 1.4.5.2 ., 1---1 M i-l :0 n L c Figure 1-13. Housing Chapter 2 Operating Principles Table of Contents 2-i Head). . . . . . . 2.4 List of Figures List of Tables 2.1 OVERVIEW 2.2 OPERATING PRINCIPLES OF THE PRINTER MECHANISM *-J : Figure 2-1. Printer Mechanism Manual 2.2.1 Printer Mechanism ,avi,~et~L~ti,.YerPiezo) >Noue Figure 2-2. Structure of Normal state Injectir state Figure 2-3. Principles of the Printing Operation S* -k (, Figure 2-4. Microwave Mode Operation klul Carriage Drive Mechanism Table 2-1. Carriage Drive Motor Specifications Table 2-2. Drive Terms r 1 - Table 2-5. Drive Terms Figure 2-7. Paper Feed Mechanism 2.2.4 Ink System This fbllowing A 1 [ a)br/blackhead) . . . . . - Clatch -, Figure h-+ Page Table 2-6. Pump Mechanism Operation 0: u 0: Figure 2-13. Pump Operation Opemting 1- (i Wiper(Cleaning Hook 2.3 OPERATING PRINCIPLES OF THE ELECTRICAL CIRCUITS Elecrical Figure 2-16. Block Diagram of the Circuit 2.3.1 Operating Principles of the Power Supply Circuit d is fed back to the primary switching circuit through a return Biock 2-17. Power Supply Circuit =ery Figure 2-18. Main Control Circuit Block Diagram 2.3.2.1 Reset Circuits contains Figure 220. L Figure 2-19. Reset 2.3.2.2 Sensor Circuits mechanism to determine whether there is paper in the printer or not. A LOW level the signal * c w Carriage Motor Drive Circuit and speed v-+-l a Figure 2-22. Serial Data Transfer Procedure 2.3.2.4 Paper Feed Motor Drive Circuit Table 2-9. Paper Feed Motor Drive Modes Figure 2-23. Paper Feed Motor Drive Circuit Diagram c) I--d 2S.2.5 64-bit parallel CLAT DMA Controller Figure 2-26. DMA Controller Operation D-RAM Refreshment Controller (CPU-2CAS Figure 2-27. D-RAM Cycle Timings CPU H8 (ICI) D-RAM (IC5) 79 28 14F HWR 80 OCAS LWR, n 9 , Figure 2-29. Relation of Ink System & Carriage Operation 2.4.1 Ink Operations r 2.4.1.1 Power On Operation :::::;::;::;;;;rmd cnT::y;:g;;sT Cleaning Selection Mode CL I (Normal Cleaning): CL3 CL2 (Power Cleaning): c? 2.4.1.5 Print Start 62 2.4.1.4 Power Off Operation Sets the 2.4.1.6 Refresh Operation 2.4.1.7 the ink Standby Operation 2.4.1.8 Fail Absorbing Operation c 4. than ( button Wiping Operation 2.4.1.10 2. 4. 2. Sets e) 7 2.4.1.16 Carriage Lock Set (Performed when start: = Ink Level Counter R (On the RAM) (Monochrome= Rb, start: (Blaclq Timer Fail Flushing Counter (Black, c m, 4 CMY= 4. CL Chapter3 Disassembly and Assembly MAIN 3.1 OVERVIEW 3.1.1 Precautions for Disassembling the Printer Disassembly and Assemb/y Stylus Color Service I%!!??& P t 3.2 DISASSEMBLY AND ASSEMBLY Mi3nual u C137 D&u c. c . L ,,: :.[[[[[[[ from CN1l, L 12) Figure 3-6. Main Controller Removal 3.2.4 Printer Mechanism (M-4AIO) Removal CBN(M4X13) Figure 3-7. Printer Mechanism 3.2.5 Printer Mechanism Disassembly Printhead Wc: 3.2.5.1 Unit Removal Page 3.2.5.2 Carriage Unit Removal CBN(0)( Hgure Figure 3-10. Front Frame Removal { 3-10 Pump Unit Removal feL7@ - @ Figure 3-12. Pump Unit Removal CBN(M3X5) Cleaner Head Replacement f- . CR Motor Removal Figure 3-14. CR Motor Removal PF Motor Removal Figure 3-15. PF Motor Removal k. Figure 3-16. Carriage Home Position Sensor Removal 3.2.5.8 PE Sensor Removal Bottom Frame Figure 3-17. PE Sensor Removal II Figure 3-19. Paper Feed Roller Assembly Removal Paper Assembly Removal Tension Roller Assembly ! CBN(M3X5) \ N Chapter 4 Adjustments I head) . . . . . . . . . . . . . . . . . . . . . Table of Contents 4.1 OVERVIEW 4.1 OVERVIEW Table 4-1. Required Adjustments Head gap 4.1.1 Destination Data Writing Operation r . Bi-D 4.1.2 (Bidirectional Printing) Alignment Adjustment 4.1.3 Head Gap Adjustment I 1 d Figure 4-1. Head Gap Adjustment Sample Stylus Color Service o Rev. A4-5 c1 E 0.25 BK; L J Figure 4-5. Spacer Selection Figure 4-6. Removing the Rubber Cap II o Figure 4-7. Spacer (Spacer Angular I Angular Replacement Position) Replacement Method ! %- Figure 4-8. Black-Color Head Vertical Adjust Confirmation Pattern PMting Conception black- color head vertical adjustment is based upon the black head angle. Figure 4-10. Removing the Rubber Cap CMY: 1020627). 1020626 o (Linear Spacer Replacement Position) 4.1.6 Color Head Angle Adjustment r Figure 4-13. Color Head m- L +*~ *T / / a Angular Spacer (For Color Head) D, angular spacer YMC angular spacer YMC-B I 10. t 41?E5iirTu~J~@ Figure 4-17. Spacer Angular Replacement Method(YMC) 4.1.7 Platen Gap Adjustment Table 4-2. Gap and Adjustment Direction Cw Ccw Cw Figure 4-18. Adjusting the Paper Gap lzzzzzz----- Yl Figure 4-19. Confirming the Gap 4.1.8 Internal Timer Reset Operation Chapter 5 Troubleshooting 5.1 OVERVIEW w &l Figure 5-1. Troubleshooting Process Table 5-1. Motor Resistance Flowchart Table 5-2. Sensor Status o . . . : 5.2 UNIT LEVEL TROUBLESHOOTING Table 5-4. Symptom and Problem 5.2.1 Printer does not operate at power on c1 START / Mthea)rlect W** + .: ----- f Stylus Co/or service Manual Troubleshooting r AS-5 YES v (See the 5.2.2 Error is detected ~ J END Stylus Color Service & 5.2.4 4 Twbleshootina Printer does not feed the paper correctly m START END Page UNIT REPAIR - C137 5.4 MAIN BOARD table r 1 Amtud 5.5 UNIT REPAIR -PRINTER MECHANISM (M-4A1O) Any problems related to W printer Foreign Mmually PrhMer Repair of the Table 5-7. Repair of the Printer Mechanism (Cont.) Tbubkshodng (-J Table Chapter 6 Maintenance 6.1 PREVENTIVE MAINTENANCE AND ADHESIVE LUBRICATION 6-1 6.2 SERVICE MAINTENANCE 6.1 PREVENTIVE MAINTENANCE af-- 6.2.1 mnuai 6.2 SERVICE MAINTENANCE 6.3 LUBRICATION AND ADHESIVE (lo) Table 6-1. Recommended Lubricants Table 6-2. Lubrication and Adhesive Points Page Page Appendix A.1 EXPLODED DIAGRAM A.4 A-16 q-cl-tor Components Table A-1. Connector Summary Pin Pin Assignments - Table A-2. Connector Locatfon Table A-3. Connector Pin Assignments - CN2 Table A-4. Connector Pin Assignments - Table A-5. Connector Pin Assignments - CN3 CN4 Connector Table Table A-9. Connector A-10. Connector Pin Assignments - Table A-8. Connector Pin Assignments - I/o CN12 I/o StY/us Color Service Manual Amendix A-15 II Figure A-3. C137 MAIN A-9 Service Manual Board Circuit n w l m tl IL! T ~n+-: h- -n-= ( 7)7 SW6 ax 4 1 .+ -w- !5 !4 R Figure A-8. C137 PSB/PSE Board Component Layout EPSON OVERSEAS MARKETING LOCATIONS