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Frymaster FBR18 Series manual Service Hotline

Models: FBR18 Series

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SERVICE HOTLINE

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

	SERVICE HOTLINE	Price: $10.00
PRINTED IN THE UNITED STATES	1-800-551-8633	819-5278
		May 2003

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Frymaster FBR18 Series manual Service Hotline

Contents

FBR18 & FBRA18 Series 24-HourService Hotline819-5278 Gas RethermalizersPage DANGER DANGERDANGER DANGERCHAPTER 4 Preventive Maintenance TABLE OF CONTENTSCHAPTER 2 Installation Instructions CHAPTER 5 Operator TroubleshootingCHAPTER 7 Parts List CHAPTER 1 GENERAL INFORMATION 1.1Parts Ordering and Service Information1.2Safety Information FBR18 & FBRA18 SERIES GAS RETHERMALIZERS1.3Equipment Description 1.4Installation, Operating, and Service PersonnelDANGER 1.5 DefinitionsWhat to do if your equipment arrives damaged Warranty on your equipment1.6Shipping Damage Claim Procedure FrymasterDOES NOT ASSUME RESPONSIBILITYFBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 2 INSTALLATION INSTRUCTIONS2.1General Installation Requirements DANGER2.2Caster/Leg Installation 2.3Pre-ConnectionPreparations DANGERIncoming Gas Pressures DANGER 2.4Connecting to the Gas SupplyDANGER 2.5Converting to Another Gas Type DANGER3.2FBR18/FBRA18 Digital Controller CHAPTER 3 OPERATING INSTRUCTIONS3.1Introduction FBR18 & FBRA18 SERIES GAS RETHERMALIZERS3.3Start-UpProcedure 3.4Boiling-Outthe Cookpot 3.5Shutting Down the Rethermalizer Inspect Rethermalizer and Accessories for Damage CHAPTER 4 PREVENTIVE MAINTENANCE4.1Daily Checks and Services Clean Cabinet Inside and OutClean Combustion Air Blower 4.2Quarterly Checks and Services4.3Semi-AnnualChecks and Services Check Digital Controller Set Point AccuracyCheck Burner Manifold Pressure Clean Gas Valve Vent Tubeauthorized service technician only 3.Place the gas valve in the ON position. Place the controller power switch in the ON position. When the burner lights and continues to burn, compare the indicated pressure to the table below DANGER 5.1IntroductionDANGER 5.2Troubleshooting Guides NOTE This guide applies to FBRA18 units onlyresolved ProblemNOTE This guide applies to FBRA18 units only Did water reach Has the correct setpointDid burners Page 1.Disconnect the rethermalizer from the electrical supply FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 6 SERVICE PROCEDURES6.1Functional Description guished, current to the ignition module is cut, preventing the main valve from opening, and the igni- tion module “locks out” until the power switch is turned off and then back on TEMPERATURE PROBE WATER LEVEL SENSORS FBRA18 Only6.4Checking the Burner Manifold Gas Pressure 6.2Accessing the Rethermalizer for Servicing6.3Cleaning the Gas Valve Vent Tube 6.5Measuring Flame Current6.6.3 Replacing the Interface Board 6.6.2 Replacing the Temperature Probe6.6Replacing Components 6.6.5 Replacing an Ignitor Assembly 6.6.4 Replacing an Ignition Module6.6.7 Replacing the Gas Valve 6.6.8 Replacing a Burner Assembly6.6.6 Replacing the Combustion Air Blower 6.7Troubleshooting and Problem Isolation 6.6.9 Replacing the Cookpot6.7.1 Ignition Failures 6.7.2 Improper Burner Functioning Incoming Gas PressuresDANGER 6.7.3 Improper Temperature Control 6.8Troubleshooting Guides6.8.1 Troubleshooting the Gas Valve UNIT IS CONNECTED TO THE 24 VAC CIRCUIT IN FBR18 UNITS 24V TRANSFORMERVALVE IS FULLY CLOSED NO WATER IS IN POT UNIT IS CONNECTED TO POWER SUPPLY, DRAINIs POWER CONTROLLER IS ONPage Page Is J1 pin grounded?24V TRANSFORMER THE 24VAC CIRCUIT IN FBRA18 UNITSCONTROLLER INTERFACE BOARD LOGIC CIRCUITRY6.8.4 Troubleshooting the Temperature Probe OHMS Probe Resistance ChartOHMS OHMS6.9Wiring Diagram for FBR18 Units 8050417D8051017B Diagram for6.10 Wiring FBRA18 UnitsPART # CHAPTER 7 PARTS LIST7.1Burner System Components COMPONENTCOMPONENT 7.2Cabinetry and Associated ComponentsPART # ITEM PART # COMPONENTCOMPONENT 7.4Controller and Component Box AssembliesPART # COMPONENT 7.5Cooking Timer Control Panel ComponentsITEM PART # COMPONENT Cookpot, FBR18PART # COMPONENT 7.7Cookpot, FBRA18ITEM PART # COMPONENT 7.8Gas Supply ComponentsPART # COMPONENT 7.9Plumbing ComponentsPART # Page SERVICE HOTLINE