Installation, Operation, and Maintenance
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Table Of Contents
Indications of Note, Caution, Warning, and Danger
Reflector and Cavity
P300M/P300MQ/P300MT
Returned Material Authorization Number
Unpacking and Inspection
Power Supply Unit(s) Placement
Lamps Mounted in Opposing Configuration
Installing the External Interlocks Control
Settings for Six-PositionSwitch S1
Off/Reset Control
Initial Startup Procedure, Multiple-UnitSystems
Master/Slave Operation
Operating the System
Resetting the System After a Fault
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Control Card Removal/Replacement
Diode Test
Capacitor Test
High Voltage Transformer Removal/Replacement
Routine Maintenance
Control Card Removal/Replacement
Blower Air Filters
Blower Cover Removal
Motor Replacement
System Agency Approvals
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Introduction
not
Document Conventions
NOTE:
WARNING:
Table 1, “Icons,”
Table 1. Icons
Table 1. Icons (continued)
be required to wear goggles with UV certified lenses
System Description
Figure 1. F300S/F300SQ Lamp System
System Components
M3 screen retaining screws (4) (2 per side)
Cooling air holes
Cavity
Reflector
Figure 2. Reflector Assembly
Table 2. Irradiator Models
Figure 3. Lamp Bulb
RF Detector
System Interconnections
Figure 4. P300M Front Panel
Warranty Policy
Shipping Instructions
Power Supply
Box:
Bursting Test: 24 kg/cm2 (350 lbs./sq. in.)
Gross Weight Limit: 70 kg (155 lbs.)
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Chapter 1. Safety
Ultraviolet Radiation
Microwave Radiation
Personnel Effects of Microwave Radiation
Radio Interference
Ozone
Temperature
High Voltage
UV Curable Materials
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Chapter 2. Mechanical Installation
Mechanical Installation Checklist
Table 3. Mechanical Installation Checklist
“Shipping Instructions” on page
Power Supply Unit(s) Placement
Irradiator Mounting
Figure 5. Vertical Mounting Design for Irradiators
Lamps Mounted in Opposing Configuration
Figure 6. Lamps in Opposing Configuration
UV Light Shielding
RF Detector Mounting
Figure 7. Fusion UV Systems RF Detector RF-1
Remote Blowers
Irradiator Exhaust Venting
Quartz Plates
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Chapter 3. Electrical System
Electrical Installation/Setup Checklist
Table 4. Electrical Installation and Setup Checklist
Accessory Parts List
Interconnect Cables
Appendix B, “Cables and Connectors”
Connection and Program Log
Appendix D, “Lamp System Maintenance Log”
Figure 9. P300M/P300MQ Power Supply Rear Panel
Power Supply Programming
Figure 10. Location of Programming Switch S1 on PWB
Figure 11. Table A: Programming Switch S1
Single Unit Programming and Connections
Figure 12. F300/F300SQ Single-unitInstallation
Programming
Table 5. J105A Inputs
In a multi-lampsystem, connections are made to the Master power supply
Table 6. J106 Inputs (Remote Operation)
Output Ports (J105B)
Table 7. J105B Outputs (Customer Interface)
Table 7. J105B Outputs (Customer Interface) (continued)
Table 8. Alternate Function for K5
Multiple-UnitProgramming and Connections
Figure 13. F300S/F300SQ Multiple Unit Programming & Connections
NOTES:
Power Source
“F300S Relay Coil Resistor Assembly Installation” on page
Figure 14. Power Supply Front Panel
Table 9. High Voltage Transformer Taps
Table 9. High Voltage Transformer Taps (continued)
Table 10. QRO Transformer Taps (Optional)
F300S Relay Coil Resistor Assembly Installation
Front
B101
L101
T103
Top View
Side View
Figure 15. K101 and K102 on P300M/P300MQ
Chapter 4. Operation
System Operation Controls
The lamp system is operated from the controls on the front of the power supply
NOTE: Ambient system operating temperature is 0 to 45°C
•Successive short cycles
Initial Startup Procedure, Single Unit
Table 11. P300M/P300MQ/P300MT Current Requirements
Initial Startup Procedure, Multiple-UnitSystems
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Table 12. Routine Operation
Remote Operation
The following procedure describes how to operate a lamp remotely:
1. Turn all remote switches OFF (open contacts)
Table 13. Remote Switch Functions
Table 14. Operation with Remote Controls
Quick Restart Option (QRO)
CAUTION
Figure 16. Restart Time Versus QRO State Duration, D-bulb
Figure 17. Restart Time Versus QRO State Duration, H-bulb
Figure 18. Restart Time Versus QRO State Duration, V-bulb
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Chapter 5. Troubleshooting
DANGER:
Do not touch any power supply components or wiring while the unit is operating
Basic Checks
Safety Interlock Tests
Fault Indicators
Table 15. Unit Faults
Table 15. Unit Faults (continued)
Table 16. System Faults
Fault Diagnosis Tables
Failure Diagnosis Cross-Reference
Table 17. Fault Diagnosis Cross Reference
Table 18. Troubleshooting/Fault Diagnosis
Table 18. Troubleshooting/Fault Diagnosis (continued)
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Chapter 6. Maintenance
I300M Irradiator
Cleaning Guidelines
Bulb Cleaning
Reflector Cleaning
Screen Cleaning
Figure 19. Reflector Assembly (I300M)
Figure 20. RF Screen Screw Tightening Sequence
Retaining hole
Figure 21. Removing or Replacing the Bulb
Figure 22. Gasket Installation
Figure 23. Reflector Removal or Replacement (I300M)
Figure 24. Reflector Screw Tightening Sequence
Figure 25. Correct Reflector Alignment (I300M)
9.Clean the reflector to remove fingerprints
10.Clean and insert the lamp bulb according to “Cleaning Guidelines” on page
Figure 26. RF Screen Screw Tightening Sequence (I300M)
Air intake plenum
Air pressure switch
Filament transformer
Filament transformer bracket
Die casting
Photoresistor PWB
Photoresistor mating
connector
Photoresistor
UV filter lens
Figure 29. Magnetron Fastener Tightening Sequence (I300M)
HV Connector (J11)
Cover Plate
Cover
Screws
Figure 30. Air Pressure Test Points (I300M) - I300 MB Similar
I310M/I311M Irradiator
Figure 31. Reflector Assembly (I310M/I311M)
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Figure 32. Removing or Replacing the Bulb (I310M/I311M)
Figure 33. Reflector Removal or Replacement (I330M/I311M)
Figure 34. Gasket Installation (I330M/I311M)
before
IMPORTANT:
Figure 35. Correct Reflector Alignment (I310M/I311M)
Figure 36. Reflector Screw Tightening Sequence (I310M/I311M)
Figure 37. RF Screen Screw Tightening Sequence (I310M/I311M)
Replacing the RF Gasket Assembly
RF SCREEN (Bottom of Irradiator)
Figure 38. Gasket Installation with Cross-guide(Short) Gaskets
(I310M/I311M)
The irradiator enclosure is removed as follows:
3.Remove two M3 flat head screws from each side of irradiator housing
Figure 39 on page
Figure 39 on page 101 shows the I310M/I311M Irradiator component locations
4.Reverse these steps to replace the photoresistor assembly
scatter view
assembly
Photo resistor direct view assembly
Figure 41. Photoresistor Assembly for Direct View (I300M)
Figure 42. Magnetron Fastener Tightening Sequence
Figure 43. Air Pressure Test Points
P300M/P300MQ Power Supply
Table 19. Operating Voltages
Control Card Removal/Replacement
Diode Test
Figure 44. P300M/P300MQ Component Identification
Capacitor Test
WARNING:
High Voltage Transformer Removal/Replacement
DB2
DB1
Table 20. Transformer Terminal Orientation
P300MT Power Supply
NOTE: The P300MT cannot be retrofitted for the Quick Restart Option (QRO)
Safety Procedures
Table 21. Operating Voltages
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CB1
Table 22. Transformer Terminal Orientation
Rear
Top View
Figure 47. P300 MT HV Wiring
K300 Modular Blower
Blower Air Filters
Blower Cover Removal
Motor Replacement
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Figure 49. J11 Connections
Table 23. J11 Connections
Appendix A. Specifications
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Appendix B. Cables and Connectors
Table 29. Interconnect Cables (continued)
Table 30. System Connector Contact Kits
Appendix C. Outline Drawings
Figure 50. P300M/P300MQ Power Supply Dimensions and Clearances
Figure 51. P300MT Power Supply Dimensions and Clearances
Figure 52. I300M Irradiator Dimensions
Figure 53. I300MB Irradiator Dimensions
Figure 54. I310M/I310M-DIrradiator Dimensions
Figure 55. I310MB/I310MB-DIrradiator Dimensions
Figure 56. I311M/I311M-DIrradiator Dimensions
Figure 57. RF-1RF Detector Dimensions
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Appendix D
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Appendix E. Replacement Parts
Table 32. Accessory Parts List (continued)
I300M/I310M Irradiator Parts List
Table 33. I300M/I310M Irradiator Parts List
Table 33. I300M/I310M Irradiator Parts List (continued)
P300M/P300MT Power Supply Parts List
Table 34. P300M and P300MT Replacement Parts
Table 34. P300M and P300MT Replacement Parts (continued)
P300MQ Quick Restart Option Parts List
Table 35. P300MQ Quick Restart Option Parts List
K300 Blower Assembly Parts List
Table 36. K300 Blower Assembly Parts List
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Appendix F. Ignitor Bulb
Table 37. Routine Operations Associated with Ignitor Bulb
(Refer to Table 12 on page 59 for other operational information.)
Table 38. Troubleshooting and Fault Diagnosis
(Refer to Table 18 on page 69 for other operational information.)
Ignitor Bulb Removal/Replacement
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Appendix G. Schematics
Photoresistor block mounting holesFigure 28. Photoresistor Assembly for Direct View (I300M)