Irradiators

Irradiators should be returned in their original packaging. If this is not available, lamps must be double boxed, as follows:

The lamp is to be placed in an inner box, using cardboard fills to assure a snug fit. The RF screen should be protected by taping a piece of cardboard over it. The inner box should then be placed in an outer box that provides about a two-inch clearance on all sides. High density styrofoam corner pads should be placed in the corners between the outer and inner boxes to isolate the lamp from impact.

Box:

Bursting test: 24 kg/cm2 (350 lbs./sq. in.)

Gross Wt. Limit: 70 kg (155 lbs.)

Magnetrons

If available, use a special Fusion replacement magnetron shipping box. Otherwise, magnetrons must be double boxed as described next.

Wrap magnetrons in three layers of plastic “bubble wrap” or equivalent. Place magnetrons in the box and add loose styrofoam fill. Place this inner box in an outer box and surround the inner box with loose styrofoam fill.

UV Bulbs

Place the bulb in a rigid tube (use Fusion UV Systems’ plastic lamp bulb replacement shipping tube if available.) Secure ends to prevent impact against the tube and wrap the tube in three layers of plastic “bubble wrap” or equivalent. Ship with loose styrofoam fill in the box.

Control Cards

The integrated circuits in control board assemblies are susceptible to damage from static electrical charges which may be transmitted by handling or packaging materials. To guard against static, place control cards in anti-static bags, if available. If not, wrap control cards in aluminum foil. Isolate the cards from impact with additional wrapping of “bubble wrap” or equivalent.

RF Detectors

RF Detectors should be wrapped in two layers of “bubble wrap” or equivalent and placed in a box with loose styrofoam fill.

Installation, Operation, and Maintenance Manual # 509252 Rev R

23