Model G0554Z | Grizzly instruction

MODEL G0554Z

14" X 40" GEAR-HEAD

FLOOR LATHE

OWNER'S Manual

Copyright © MAY, 2009 By Grizzly Industrial, Inc., REVISED July, 2010 (Tr)

Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.

(FOR MODELS MANUFACTURED SINCE 1/09) #TS11209 printed IN CHINA

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Grizzly owner manual Model G0554Z

Contents

Model G0554Z Page Table of Contents Manual Accuracy IntroductionContact Info Machine Description Identification Machine Data Sheet Tailstock Info Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hear Safety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase Operation Needed for Setup SetupUnpacking Description Qty Inventory Figures Qty Inventory Before cleaning, gather the following Cleanup Site Considerations Floor refer to Mounting to Shop Floor on Placing Assembling Lathe Carriage and cross slide handles Installed Checking Gear Oil Mounting to Shop FloorTest Run Bolting to Concrete Floors Test Run To test run the machinePage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operation Overview Operations Spindle Speed Configuration Chart Main Power SwitchBasic Controls Headstock Controls ON/OFF Gearbox Controls Carriage Controls & Components Tailstock Controls Chuck & Faceplate Mounting Tools Needed for Removing/Installing QtyFoot Brake Removing Chuck or Faceplate Mounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting Workpiece To mount a workpiece onto the 4-jaw chuck Loading Workpiece Faceplate Centers Using Dead Center in SpindleDead Centers Live Centers To mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting Tailstock To align the tailstock offset to the spindle cen- ter line Tailstock Alignment Drilling with Tailstock To install an MT#3 drilling tool into the tailstock To use the coolant system on your lathe Coolant System Steady Rest To install/use the steady rest Follow Rest To adjust the carriage stopCarriage Stop Calculating Spindle Speed Four-Way Tool Post Spindle SpeedTo load the tool post Recommended Cutting Speeds Step Example aResult Example B Understanding the Feed Rate & Threading Charts Power FeedAnnealed Allow Steel Alloys Rough 10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate Controls Quick Change Gears To configure the quick change gearsSide Front View To engage the power feed for non-threading operations Engaging Power Feed Thread Dial & Chart Power Feed LeverThreading Controls Half-Nut Lever Thread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set G9611-Test Indicator G9610-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance Book Cleaning Protecting MaintenanceSchedule Daily Lubrication Lubrication Headstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-Belts Replacing V-Belts Checking/Cleaning Coolant SystemChecking Coolant Tank To check the coolant tank To replace the coolant Cleaning Coolant Tank Troubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs To adjust the saddle gib Tailstock Lock AdjustmentTo adjust the tailstock lock Saddle Gib To replace the shear pin Shear Pin Replacement To check/replace the brake pads Brake PadsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap Removal Wiring Safety Instructions Wiring Box Electrical Overview Electrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification 71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring Diagram Electrical Components a Side Door Safety SwitchHalogen Lamp Power Source Brake SwitchElectrical Components B Motor Electrical Components C Spindle SwitchesCoolant Pump Control Panel Headstock Shifting Breakdown Parts Description Headstock Shifting Parts List Headstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron Gearing Cap Screw Saddle & Cross Slide Breakdown Saddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread Dial Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts List Electrical Breakdown Motor FAN Electrical Parts List Accessories Label Placement Comments Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INC Warranty and Returns Warranty and Returns Order Hours a DAY