Table of Contents | Grizzly G0554Z specs

Table of Contents

INTRODUCTION	2
Manual Accuracy	2
Contact Info	2
Machine Description	2
Identification	3
Machine Data Sheet	4
SECTION 1: SAFETY	6
Safety Instructions for Machinery	6
Additional Safety Instructions for
Metal Lathes	8
SECTION 2: CIRCUIT REQUIREMENTS	9
220V Single-Phase Operation	9
SECTION 3: SETUP	10
Needed for Setup	10
Unpacking	10
Inventory	11
Cleanup	12
Site Considerations	13
Placing & Assembling Lathe	14
Mounting to Shop Floor	16
Checking Gear Oil	16
Test Run	16
Spindle Break-In	19
Recommended Adjustments	19
SECTION 4: OPERATIONS	20
Operation Overview	20
Basic Controls	21
Chuck & Faceplate Mounting	24
3-Jaw Chuck	26
4-Jaw Chuck	28
Faceplate	29
Centers	30
Offsetting Tailstock	32
Tailstock Alignment	33
Drilling with Tailstock	34
Coolant System	35
Steady Rest	36
Follow Rest	37
Carriage Stop	37
Four-Way Tool Post	38
Spindle Speed	38
Power Feed	40
Threading Controls	46
SECTION 5: ACCESSORIES	48

SECTION 6: MAINTENANCE	50
Schedule	50
Cleaning & Protecting	50
Lubrication	51
Tensioning/Replacing V-Belts	53
Checking/Cleaning Coolant System	54
SECTION 7: SERVICE	56
Troubleshooting	56
Cross Slide Backlash Adjustment	58
Gib Adjustments	58
Tailstock Lock Adjustment	59
Shear Pin Replacement	60
Brake Pads	61
Spindle Bearing Preload	62
Gap Removal	64
SECTION 8: WIRING	65
Wiring Safety Instructions	65
Electrical Overview	66
Electrical Cabinet Identification	67
Electrical Cabinet Wiring Diagram	68
Electrical Components (A)	69
Electrical Components (B)	70
Electrical Components (C)	71
SECTION 9: PARTS	72
Headstock Shifting	72
Headstock Gearing	74
Headstock Spindle	76
Gearbox Shifting	78
Gearbox Gearing	80
Apron Controls	82
Apron Gearing	83
Saddle & Cross Slide	84
Compound Slide & Tool Post	86
Tailstock	87
Follow Rest	88
Thread Dial	88
Steady Rest	89
Change & End Gears	90
Bed & Shaft	91
Stand & Brake	93
Electrical	95
Accessories	97
Label Placement	98
WARRANTY AND RETURNS	101

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Grizzly G0554Z owner manual Table of Contents

Contents

Model G0554Z Page Table of Contents Machine Description IntroductionManual Accuracy Contact Info Identification Machine Data Sheet Tailstock Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wear Safety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase Operation Description Qty SetupNeeded for Setup Unpacking Inventory Figures Qty Inventory Before cleaning, gather the following Cleanup Site Considerations Floor refer to Mounting to Shop Floor on Placing Assembling Lathe Carriage and cross slide handles Installed Bolting to Concrete Floors Mounting to Shop FloorChecking Gear Oil Test Run Test Run To test run the machinePage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview Operations Headstock Controls Main Power SwitchSpindle Speed Configuration Chart Basic Controls ON/OFF Gearbox Controls Carriage Controls & Components Tailstock Controls Removing Chuck or Faceplate Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Foot Brake Mounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting Workpiece To mount a workpiece onto the 4-jaw chuck Loading Workpiece Faceplate Live Centers Using Dead Center in SpindleCenters Dead Centers Using a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting Tailstock To align the tailstock offset to the spindle cen- ter line Tailstock Alignment Drilling with Tailstock To install an MT#3 drilling tool into the tailstock To use the coolant system on your lathe Coolant System Steady Rest To install/use the steady rest To adjust the carriage stop Follow RestCarriage Stop Recommended Cutting Speeds Four-Way Tool Post Spindle SpeedCalculating Spindle Speed To load the tool post Example B Example aStep Result Rough Power FeedUnderstanding the Feed Rate & Threading Charts Annealed Allow Steel Alloys 10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate Controls To configure the quick change gears Quick Change GearsSide Front View To engage the power feed for non-threading operations Engaging Power Feed Half-Nut Lever Power Feed LeverThread Dial & Chart Threading Controls Thread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance Book G9610-Test IndicatorG9611-Test Indicator G9612-Test Indicator Maintenance Cleaning ProtectingSchedule Daily Lubrication Lubrication Headstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-Belts To check the coolant tank Checking/Cleaning Coolant SystemReplacing V-Belts Checking Coolant Tank To replace the coolant Cleaning Coolant Tank Service TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs Saddle Gib Tailstock Lock AdjustmentTo adjust the saddle gib To adjust the tailstock lock To replace the shear pin Shear Pin Replacement Brake Pads To check/replace the brake padsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap Removal Wiring Safety Instructions Wiring Box Electrical Overview Electrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification 71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring Diagram Side Door Safety Switch Electrical Components aHalogen Lamp Motor Brake SwitchPower Source Electrical Components B Control Panel Spindle SwitchesElectrical Components C Coolant Pump Headstock Shifting Breakdown Parts Description Headstock Shifting Parts List Headstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron Gearing Cap Screw Saddle & Cross Slide Breakdown Saddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread Dial Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts List Electrical Breakdown Motor FAN Electrical Parts List Accessories Label Placement Comments Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INC Warranty and Returns Warranty and Returns Order Hours a DAY