Table of Contents

INTRODUCTION

2

Manual Accuracy

2

Contact Info

2

Machine Description

2

Identification

3

Machine Data Sheet

4

SECTION 1: SAFETY

6

Safety Instructions for Machinery

6

Additional Safety Instructions for

 

Metal Lathes

8

SECTION 2: CIRCUIT REQUIREMENTS

9

220V Single-Phase Operation

9

SECTION 3: SETUP

10

Needed for Setup

10

Unpacking

10

Inventory

11

Cleanup

12

Site Considerations

13

Placing & Assembling Lathe

14

Mounting to Shop Floor

16

Checking Gear Oil

16

Test Run

16

Spindle Break-In

19

Recommended Adjustments

19

SECTION 4: OPERATIONS

20

Operation Overview

20

Basic Controls

21

Chuck & Faceplate Mounting

24

3-Jaw Chuck

26

4-Jaw Chuck

28

Faceplate

29

Centers

30

Offsetting Tailstock

32

Tailstock Alignment

33

Drilling with Tailstock

34

Coolant System

35

Steady Rest

36

Follow Rest

37

Carriage Stop

37

Four-Way Tool Post

38

Spindle Speed

38

Power Feed

40

Threading Controls

46

SECTION 5: ACCESSORIES

48

SECTION 6: MAINTENANCE

50

Schedule

50

Cleaning & Protecting

50

Lubrication

51

Tensioning/Replacing V-Belts

53

Checking/Cleaning Coolant System

54

SECTION 7: SERVICE

56

Troubleshooting

56

Cross Slide Backlash Adjustment

58

Gib Adjustments

58

Tailstock Lock Adjustment

59

Shear Pin Replacement

60

Brake Pads

61

Spindle Bearing Preload

62

Gap Removal

64

SECTION 8: WIRING

65

Wiring Safety Instructions

65

Electrical Overview

66

Electrical Cabinet Identification

67

Electrical Cabinet Wiring Diagram

68

Electrical Components (A)

69

Electrical Components (B)

70

Electrical Components (C)

71

SECTION 9: PARTS

72

Headstock Shifting

72

Headstock Gearing

74

Headstock Spindle

76

Gearbox Shifting

78

Gearbox Gearing

80

Apron Controls

82

Apron Gearing

83

Saddle & Cross Slide

84

Compound Slide & Tool Post

86

Tailstock

87

Follow Rest

88

Thread Dial

88

Steady Rest

89

Change & End Gears

90

Bed & Shaft

91

Stand & Brake

93

Electrical

95

Accessories

97

Label Placement

98

WARRANTY AND RETURNS

101

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Grizzly G0554Z owner manual Table of Contents