Stand & Brake Breakdown | Grizzly G0554Z manual

Stand & Brake Breakdown

1053

1001

10031002

1057

1053-1	1053-5
1053-2	1053-6
1053-2

1058

563 510

562

1053-3	1053-4
1002

1059

1054

1060

1061

	1015	1055
	1015	1002
		1002
	1002
	1017
	1018
	1019	1012	1008
		1012
	1016	1013
	1016
	1020		1011
	1014	1009	1010
			1010

1021

1002

1007

1062

1004

1005

1006

1047

1052

1022		1048
1023
1024		1039
1056	1038
	1038
1026		1037
1026
1027		1040
1028		1040
1028
1029	1035	1036
1030 1031	1034
1032	1033

1002

1044

1043

1042

1046

1045

1049

1025

1002

1041

1050

Model G0554Z (Mfg 01/09+)

-93-

Image 95

Grizzly G0554Z owner manual Stand & Brake Breakdown

Contents

Model G0554Z Page Table of Contents Machine Description IntroductionManual Accuracy Contact Info Identification Machine Data Sheet Tailstock Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wear Safety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase Operation Description Qty SetupNeeded for Setup Unpacking Inventory Figures Qty Inventory Before cleaning, gather the following Cleanup Site Considerations Floor refer to Mounting to Shop Floor on Placing Assembling Lathe Carriage and cross slide handles Installed Bolting to Concrete Floors Mounting to Shop FloorChecking Gear Oil Test Run Test Run To test run the machinePage Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operation Overview Operations Headstock Controls Main Power SwitchSpindle Speed Configuration Chart Basic Controls ON/OFF Gearbox Controls Carriage Controls & Components Tailstock Controls Removing Chuck or Faceplate Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Foot Brake Mounting Chuck or Faceplate Reversing Jaws Installing Cam-Lock StudsJaw Chuck To mount a workpiece onto the 3-jaw chuck Mounting Workpiece To mount a workpiece onto the 4-jaw chuck Loading Workpiece Faceplate Live Centers Using Dead Center in SpindleCenters Dead Centers To mount a workpiece onto the tailstock dead center Using a Center in the TailstockTo mount a workpiece onto the spindle dead center To set up the tailstock to cut a shallow taper Offsetting Tailstock To align the tailstock offset to the spindle cen- ter line Tailstock Alignment Drilling with Tailstock To install an MT#3 drilling tool into the tailstock To use the coolant system on your lathe Coolant System Steady Rest To install/use the steady rest Carriage Stop To adjust the carriage stopFollow Rest Recommended Cutting Speeds Four-Way Tool Post Spindle SpeedCalculating Spindle Speed To load the tool post Example B Example aStep Result Rough Power FeedUnderstanding the Feed Rate & Threading Charts Annealed Allow Steel Alloys 10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate Controls Side Front View To configure the quick change gearsQuick Change Gears To engage the power feed for non-threading operations Engaging Power Feed Half-Nut Lever Power Feed LeverThread Dial & Chart Threading Controls Thread Dial G1070-MT3 Live Center Set AccessoriesG1075-52-PC. Clamping Kit H6879-Lathe Operation & Maintenance Book G9610-Test IndicatorG9611-Test Indicator G9612-Test Indicator Schedule MaintenanceCleaning Protecting Daily Lubrication Lubrication Headstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-Belts To check the coolant tank Checking/Cleaning Coolant SystemReplacing V-Belts Checking Coolant Tank To replace the coolant Cleaning Coolant Tank Motor & Gearbox ServiceTroubleshooting Operation and Work Results Cross and Compound Slide Gibs Cross Slide Backlash AdjustmentGib Adjustments Saddle Gib Tailstock Lock AdjustmentTo adjust the saddle gib To adjust the tailstock lock To replace the shear pin Shear Pin Replacement Steps Brake PadsTo check/replace the brake pads Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap Removal Wiring Safety Instructions Wiring Box Electrical Overview Electrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification 71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring Diagram Halogen Lamp Side Door Safety SwitchElectrical Components a Motor Brake SwitchPower Source Electrical Components B Control Panel Spindle SwitchesElectrical Components C Coolant Pump Headstock Shifting Breakdown Parts Description Headstock Shifting Parts List Headstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron Gearing Cap Screw Saddle & Cross Slide Breakdown Saddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread Dial Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts List Electrical Breakdown Motor FAN Electrical Parts List Accessories Label Placement Comments Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INC Warranty and Returns Warranty and Returns Order Hours a DAY