L100 Inverter

6–9

Maintenance and Inspection

Monthly and Yearly Inspection Chart

 

 

 

Inspection

Inspection

 

Item Inspected

Check for...

Cycle

Criteria

 

 

Method

 

 

 

Month

Year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overall

Ambient

Extreme

 

Thermometer,

Ambient temperature

 

environment

temperatures

 

 

hygrometer

between -10 to 40°C,

 

 

& humidity

 

 

 

non-condensing

 

 

 

 

 

 

 

 

Major devices

Abnormal

 

Visual and aural

Stable environment for

 

 

vibration,

 

 

 

electronic controls

 

 

noise

 

 

 

 

 

 

 

 

 

 

 

 

Power supply

Voltage

 

Digital volt meter,

200V class:

 

voltage

tolerance

 

 

measure between

200 to 240V 50/60 Hz

 

 

 

 

 

inverter terminals

400V class:

 

 

 

 

 

L1, L2, L3

380 to 460V 50/60 Hz

 

 

 

 

 

 

 

Main

Ground

Adequate

 

Digital volt meter,

5 Meg. Ohms or greater

circuit

Insulation

resistance

 

 

GND to terminals

 

 

 

 

 

 

 

 

 

Mounting

No loose

 

Torque wrench

M3: 0.5 – 0.6 Nm

 

 

screws

 

 

 

M4: 0.98 – 1.3 Nm

 

 

 

 

 

 

M5: 1.5 – 2.0 Nm

 

 

 

 

 

 

 

 

Components

Overheating

 

Thermal trip events

No trip events

 

 

 

 

 

 

 

 

Housing

Dirt, dust

 

Visual

Vacuum dust and dirt

 

 

 

 

 

 

 

 

Terminal block

Secure

 

Visual

No abnormalities

 

 

connections

 

 

 

 

 

 

 

 

 

 

 

 

Smoothing

Leaking,

 

Visual

No abnormalities

 

capacitor

swelling

 

 

 

 

 

 

 

 

 

 

 

 

Relay(s)

Chattering

 

Aural

Single click when

 

 

 

 

 

 

switching On or Off

 

 

 

 

 

 

 

 

Resistors

Cracks or

 

Visual

Use Ohm meter to

 

 

discoloring

 

 

 

check braking resistors

 

 

 

 

 

 

 

 

Cooling fan

Noise

 

Power down,

Rotation must be

 

 

 

 

 

manually rotate

smooth

 

 

 

 

 

 

 

 

 

Dust

 

Visual

Vacuum to clean

 

 

 

 

 

 

 

Control

Overall

No odor,

 

Visual

No abnormalities

circuit

 

discoloring,

 

 

 

 

 

 

corrosion

 

 

 

 

 

 

 

 

 

 

 

 

Capacitor

No leaks or

 

Visual

Undistorted appearance

 

 

deformation

 

 

 

 

 

 

 

 

 

 

 

Display

LEDs

Legibility

 

Visual

All LED segments work

 

 

 

 

 

 

 

Troubleshooting and Maintenance

Note 1: The life of a capacitor is affected by the ambient temperature. See the Capacitor Life Curve on the next page.

Note 2: The inverter must be cleaned periodically. If dust accumulates on the fan and heat sink, it can cause overheating of the inverter.

Page 134
Image 134
Hitachi L100 instruction manual Maintenance and Inspection, Monthly and Yearly Inspection Chart

L100 specifications

The Hitachi L100 series is a versatile range of variable frequency drives (VFDs) designed to enhance performance in various industrial applications. Known for their reliability and efficiency, these drives are widely used in motors for pumps, fans, compressors, and conveyors.

One of the main features of the Hitachi L100 is its impressive control capabilities. The drive supports both scalar and vector control modes, allowing for precise speed and torque management. This flexibility ensures optimal motor performance across different load conditions. Additionally, the L100 series offers an impressive speed range, which can accommodate a wide variety of applications, from low-speed to high-speed requirements.

The L100 is equipped with built-in functionality for energy saving. By utilizing advanced control algorithms and auto-tuning features, the drive optimizes energy consumption, reducing operational costs and contributing to improved overall system efficiency. The energy-saving mode is particularly beneficial in applications where load conditions frequently change.

Another hallmark of the Hitachi L100 is its robust communication capabilities. The drive supports various communication protocols including Modbus and Ethernet, making it easy to integrate into existing control systems. This connectivity allows for real-time monitoring and diagnostics, which aids in predictive maintenance and minimizes downtime.

In terms of user-friendliness, the L100 series includes a clear, intuitive keypad that simplifies programming and operation. The drive also features a wide range of customizable parameters, enabling users to easily tailor the settings to suit specific application requirements. Additionally, the inclusion of a customizable PID controller allows users to refine process control automatically.

Safety is a priority in the design of the Hitachi L100. The drive comes with various built-in safety features such as overvoltage, overload, and short-circuit protection, ensuring reliable operation in challenging environments. Furthermore, it complies with global safety standards, making it suitable for international applications.

Lastly, the L100's compact design ensures easy installation and minimizes the space required in control cabinets. This is especially advantageous in facilities where space is at a premium. Overall, the Hitachi L100 series represents a combination of advanced technology, user-friendly features, and reliable performance, making it a popular choice for industrial automation solutions.