Appendix A: Valve Selection and Sizing

Close-off rating of three-way valves: The maximum pressure difference between either of the two inlet ports and the outlet port for mixing valves, or the pressure difference between the inlet port and either of the two outlet ports for diverting valves.

Pressure drop: The difference in upstream and downstream pressures of the fluid flowing through the valve.

Pressure drop (critical): The flow of a gaseous controlled fluid through the valve increases as the pressures drop increases until reaching a critical point. This is the critical pressure drop.

Any increase in pressure drop beyond the critical pressure drop is dissipated as noise and cavitation rather than increasing flow. The noise and cavitation can destroy the valve and adjacent piping components.

Body rating (nominal): The theoretical pressure rating, expressed in psi, of the valve body exclusive of packing, disc, etc. The nominal rating is often cast on the valve body and provides a way to classify the valve by pressure. A valve of specified body material and nominal body rating often has characteristics such as pressure-temperature ratings, wall thickness, and end connections which are determined by a society such as ANSI (American National Standards Institute). Figure 2 shows ANSI pressure-temperature ratings for valves. Note that the nominal body rating is not the same as the actual body rating.

Body rating (actual): The correlation between safe, permissible flowing fluid pressure and flowing fluid temperature of the valve body (exclusive of the packing, disc, etc.).

The nominal valve body rating is the permissible pressure at a specific temperature.

EXAMPLE:

From Figure 2, a valve with an ANSI rating of 150 psi (ANSI Class 150) has an actual rating of 225 psi at 250F.

 

400

 

 

 

 

 

ANSI

 

 

 

 

 

 

 

 

 

 

 

 

300

 

 

 

 

 

CLASS 250

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANSI

 

 

 

 

 

250

 

 

 

CLASS 150

 

 

 

 

 

 

 

 

 

 

 

 

PSIIN

200

 

ANSI

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

(STEAM)

150

 

CLASS 125

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANSI CLASS150

 

 

 

 

 

 

 

LINE

100

 

 

 

 

 

 

 

 

 

 

 

212o F

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

275o F

 

 

 

 

 

 

 

 

 

337o F

 

 

 

 

 

 

 

 

 

00

50

100

150

200

250

300

350

400

FLUID TEMPERATURE IN oF

NOTES:

1.FOR HIGH FLUID TEMPERATURES, THE VALVE AND/OR PIPING SHOULD BE INSULATED TO PREVENT AMBIENT TEMPERATURES FROM EXCEEDING ACTURATOR RATINGS.

M12224

Fig. 2. Sample ANSI Pressure-Temperature Ratings

for Valves.

Maximum pressure and temperature: The maximum pressure and temperature limitations of fluid flow that a valve can withstand. These ratings may be due to valve packing, body, or disc material or actuator limitations. The actual valve body ratings are exclusively for the valve body and the maximum pressure and temperature ratings are for the complete valve (body and trim). Note that the maximum pressure and temperature ratings may be less that the actual valve body ratings.

EXAMPLE:

The body of a valve, exclusive of packing, disc, etc., has a pressure and temperature rating of 125 psi at 335F. If the valve contains a composition disc that can withstand a temperature of only 240F, then the temperature limit of the disc becomes the maximum temperature rating for the valve.

246

Page 246
Image 246
Honeywell MS4103 manual Ansi