Appendix A: Valve Selection and Sizing

 

4

 

 

32

36

PD

SUPPLY

37.2

3.2

 

40.4

 

 

 

 

CHILLER

129.6 PD

 

 

 

HEAT/

HEAT/

HEAT/

180 GPM

HEAT/

 

 

 

COOL

COOL

COOL

PER

COOL

DP SETPOINT = 34'

 

 

COIL

COIL

COIL

AHU COIL

COIL

 

1

2

3

 

4

 

DP

 

 

 

 

 

 

 

 

 

 

 

 

V5

V1

V2

V3

V4

PUMP

 

 

 

 

48

 

 

 

 

50

 

 

 

 

 

 

 

 

B1

B2

B3

 

B4

 

4

PD

RETURN

 

 

 

 

 

0

3.2

 

 

 

 

 

ZERO REFERENCE

SYSTEM STRAINER

 

 

 

 

 

 

4

NUMBERS IN CIRCLES =

GAGE PRESSURES

 

 

 

 

 

 

 

 

 

 

3.2

PUMP INLET

=

ZERO FOR SIMPLICITY

 

 

 

 

 

 

TOP NUMBERS

=

FULL FLOW

 

 

 

 

 

 

BOTTOM NUMBER

=

90% FLOW

 

 

 

 

 

 

PD

=

PRESSURE DROP

M10605

Fig. 16. Chiller Bypass Application.

EXAMPLE 3:

Sizing water valves for heating coils is especially critical. In Figure 17, a valve with a Cv of 12 will have 30 percent of the available pressure drop when full open, while a valve with a Cv of 5 will have 70 percent of the available pressure drop.

As shown in Figure 18, the valve with 70 percent of the avail- able pressure drop essentially provides the equal percent- age water flow control, resulting in linear coil heat transfer and stable temperature control. The valve with only 30 per- cent of the available pressure drop has a more linear flow control which results in nonlinear coil heat transfer. See EQUAL PERCENTAGE VALVE section for further informa- tion.

 

CASE A: 50 PSI VALVE VI

 

HEATING

 

 

 

 

 

CASE B: 62 PSI

 

 

 

COIL

 

40 PSI

 

 

 

180F

 

 

 

 

LOCAL

 

 

HOT WATER

HOT WATER

 

 

 

 

 

 

PIPING

 

 

SUPPLY

 

 

 

 

 

 

 

2.2 PSI

 

 

 

RETURN

 

 

 

 

 

 

 

 

 

 

 

 

30% PRESSURE DROP, Cv = 12

 

 

DROP

 

 

 

 

70% PRESSURE DROP, Cv = 5

20 GPM AT DESIGN,

 

 

 

 

 

 

4.3 PSI DROP

 

 

 

C2339A

100%

 

30%

 

 

 

 

 

CONSTANTATFLOW

DROPPRESSURE

 

 

 

 

PRESSURE

 

 

 

 

 

DROP

 

 

 

 

 

 

70%

 

 

 

 

 

PRESSURE

 

 

 

 

 

DROP

 

 

 

 

IDEAL EQUAL

 

 

 

 

PERCENTAGE

 

 

 

 

VALVE

 

 

 

 

CHARACTERISTIC

 

 

 

 

 

 

 

0%

 

STEM TRAVEL

100%

 

 

 

 

C2340

Fig 18. Effect of Pressure Drop in Hot Water Valve Sizing.

EXAMPLE 4:

A three-way mixing valve is needed for a heat exchanger application with a bypass line. Water flow is specified at the rate of 70 gpm. Manufacturer data for the exchanger indi- cates a pressure drop of 1.41 ft of water through the exchanger coils.

Fig. 17. Equal Percentage Valve Hot Water Application.

APPENDIX

257

Page 257
Image 257
Honeywell MS4103 manual Effect of Pressure Drop in Hot Water Valve Sizing, 257