Appendix A: Valve Selection and Sizing

Valve Selection

Proper valve selection matches a valve to the control and hydronic system physical requirements. First consider the application requirements and then consider the valve characteristics necessary to meet those requirements. The following questions provide a guide to correct valve selection.

What is the piping arrangement and size?

The piping arrangement indicates whether a two-way or three-way mixing or diverting valve is needed. The piping size gives some indication of whether the valve requires a screwed end or a flanged end connection.

Does the application require two-position control or proportional control? Does the application require a normally open or normally closed valve? Should the actuator be direct acting or reverse acting?

In its state of rest, the valve is normally open or closed depending on the load being controlled, the fluid being controlled, and the system configuration.

What type of medium is being controlled? What are the temperature and pressure ranges of the medium?

Valves must be compatible with system media composition, maximum and minimum temperature, and maximum pressure. The temperature and pressure of the medium being controlled should not exceed the maximum temperature and pressure ratings of the valve.

For applications such as chlorinated water or brine, select valve materials to avoid corrosion.

What is the pressure drop across the valve? Is the pressure drop high enough?

The full open pressure drop across the valve must be high enough to allow the valve to exercise control over its portion of the hydronic system. However, the full open pressure drop must not exceed the valves rating for quiet service and normal life. Closed pressure drop must not exceed valve and actuator close-off rating.

For chilled water coils, it is usually preferable to close the valve on fan shutdown to prevent excessive condensation around the duct and coil, and to save pumping energy. This may be accomplished with either normally closed valves or a variety of other control schemes. Lower cost and more powerful normally open valve assemblies may be used with the close-on-shutdown feature and allow, in the case of pneumatic systems, the capability to provide heating or cooling in the event of air compressor failure.

Converter control valves should be normally closed and outdoor air preheat valves should be normally open.

Is tight shut-off necessary? What differential pressure does the valve have to close against? How much actuator close- off force is required?

Valves should never be allowed to "dead head" a pump unless the pumps are controlled by variable speed drive systems capable of detecting such conditions and shutting down the pumps.

Single-seated valves provide tight shut-off, while double- seated valves do not. Double seated valves are acceptable for use in pressure bypass or in-line throttling applications.

The design and flow capacity of a valve determine who much actuator force is required for a given close-off. Therefore, the valve must first be sized, then, the valve and actuator selected to provide the required close-off.

Globe Valve

Globe valves are popular for HVAC applications. They are available in pipe sizes from 1/2 in. to 12 in. and in a large variety of capacities, flow characteristics, and temperature and pressure capabilities. They provide wide rangeability and tight shutoff for excellent control over a broad range of conditions. Globe valves are made in two-way, straight or angle configurations and three-way mixing and diverting designs. Globe valves close against the flow and have arrows on the body indicating correct flow direction. Incorrect piping can result in stem oscillations, noise, and high wear.

A two-way globe valve has one inlet port and one outlet port (Fig. 5) in either a straight through or angle pattern. The valve can be either push-down-to-close or push-down-to-open.

Pneumatic and electric actuators with linear motion to operate globe valves are available for operation with many control signals.

IN

IN

PUSH-DOWN-TO-CLOSE

PUSH-DOWN-TO-OPEN

(DIRECT ACTING)

(REVERSE ACTING)

 

C2328A

Fig. 5. Two-Way Globe Valves.

APPENDIX

249

Page 249
Image 249
Honeywell MS4103 manual Valve Selection, 249