Appendix A: Valve Selection and Sizing

Valve Types

Ball valve:A ball valve has a precision ball between two seats with a body (Fig. 3). Ball valves have several port sizes for a give body size and go from closed to open with a 90 degree turn of the stem. They are available in both two-way and three-way configurations. For HVAC applications, ball valve construction includes brass and cast iron bodies; stainless steel, chrome plated brass, and cast iron balls; resilient seats with various temperature ratings. Ball valves provide tight shut-off, while full port models have low flow resistance, and models with flow characterizing inserts can be selected for modulating applications.

STEM

BODY

SEATS

BALL

PORT

M12228

Fig. 3. Ball Valve.

Butterfly valve: A valve with cylindrical bod, a shaft, and a rotating disc (Fig. 4). The disc rotates 90 degrees from open to closed. The disc seats against a resilient body liner or spring-loaded metal seat and may be manufactured for tight shut-off or made smaller for reduced operating torque at lower close-off. Butterfly valves have limited rangeability for modulating applications so are used mainly for two-way operation. For three-way applications, two butterfly valves are assembled to a pipe tee with linkage for simultaneous operation.

STEM

BODY

RESILIENT

SEAL

DISC

Double-seated valve: A valve with two seats, plugs, and discs. Double-seated valves are suitable for applications where fluid pressure is too high to permit a single seated valve to close. The discs in a double-seated valve are arranged so that in the closed position there is minimal fluid pressure forcing the stem toward the open or closed position; the pressure on the discs is essentially balanced. For a valve of given size and port area, the double-seated valve requires less force to operate than the single-seated valve so the double seated valve can use a smaller actuator than a single seated.

Also, double-seated valves often have a larger port area for a given pipe size. A limitation of double-seated valves is that they do not provide tight shut-off. Since both discs rigidly connect together and changes in fluid temperature can cause either the disc or the valve body to expand or contract, one disc may seat before the other and prevent the other disc from seating tightly.

Flanged-end connections: A valve that connects to a pipe by bolting a flange on the valve to a flange screwed onto the pipe. Flanged connections are typically used on large valves only.

Gate valve: A valve that controls flow using a gating mechanism, usually a plate, that moves across the valve seat instead of pushing against the flow. The actuator works against the friction of the seals rather than directly against the force of the water. Gate valves are inherently self-sealing and are often capable of high close-off pressures without an actuator. Ball valves are a type of gate valve.

Globe valve: A valve which controls flow by moving a circular disk against or away from a seat. When used in throttling control a contoured plug (throttling plug) extends from the center of circular disk through the center of the seat for precise control (Fig. 1).

Pressure-balanced valve: A globe valve with a sealed pressure chamber built into the plug, which equalizes head pressure across the seat and allows most of the actuator force to be used to close off the flow, resulting in very high close-off ratings with very low seat leakage.

Reduced-port valve: A valve with a capacity less than the maximum for the valve body. Ball, butterfly, and smaller globe valves are available with reduced ports to allow correct sizing for good control.

APPENDIX

M12247

Fig. 4. Butterfly Valve.

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Honeywell MS4103 manual Ball Valve, Butterfly Valve