Manuals / Invacare / Fitness & Sports / Bicycle

Invacare Top End ForceTM Table Of Contents, Service Procedures, Installing Road Crown Compensator

Models: Top End XLTTM

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Page 5

SECTION 8—SERVICE PROCEDURES

TABLE OF CONTENTS

TABLE OF CONTENTS
SECTION 8—SERVICE PROCEDURES	46
Replacing the Fork/Crank Assembly	46
Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force	49
Replacing the Left Side Crank Arms	49
Replacing the Right Side Crank Arms	49
Installing/Removing/Adjusting the Road Crown Compensator	50
Installing Road Crown Compensator	50
Removing Road Crown Compensator	51
Adjusting Road Crown Compensator	51
Installing/Removing/Adjusting the Steering Dampener -
For Top End XLT Gold and Force Only	52
Installing Steering Dampener	52
Removing Steering Dampener	52
Adjusting Steering Dampener	52
Installing Seven Speed Shifter Cable	53
Adjusting/Replacing Seven Speed Shifter	54
Installing/Adjusting Seven Speed Hub Chain	54
Seven Speed Hub Chain Installation	54
Adjusting Seven Speed Hub Chain	55
Installing/Adjusting Twenty-Seven Speed Cassette Chain	55
Installing Twenty-Seven Speed Cassette Chain	55
Adjusting Twenty-Seven Speed Cassette Chain	56
Adjusting/Replacing the Parking Brake	57
Adjusting the Parking Brake	57
Replacing the Parking Brake	57
Replacing Seat Upholstery	58
Replacing Back Upholstery	59
Replacing Wide Back Upholstery	59
Replacing Narrow Back Upholstery	59

Part No 1114850

5

Recumbent Handcycle Series

Image 5

Invacare Top End ForceTM, XLT Table Of Contents, Service Procedures, Installing/Removing/Adjusting the Steering Dampener

Contents

Recumbent Handcycle Series Owner’s Operator and Maintenance ManualTop End XLT Top End XLT Jr Top End XLT Pro Top End XLT Gold Top End ForceRecumbent Handcycle Series ACCESSORIES WARNINGTABLE OF CONTENTS TABLE OF CONTENTSSECTION 2-SAFETY AND HANDLING SECTION 3-SAFETY INSPECTIONTABLE OF CONTENTS TABLE OF CONTENTSAdjusting Hand Crank Height - All Models Except Top End XLT Gold Adjusting Top End XLT Gold Hand CrankTABLE OF CONTENTS TABLE OF CONTENTSSECTION 8-SERVICE PROCEDURES Installing/Removing/Adjusting the Steering DampenerTABLE OF CONTENTS TABLE OF CONTENTSSECTION 9-OPTIONS Horizontal Handles/Delrin HandlesLIMITED WARRANTY REGISTER YOUR PRODUCTRegister ONLINE at warranty.invacare.com SPECIAL NOTES DEALER/TECHNICIAN INFORMATIONHANDCYCLE USER HANDCYCLE TIE-DOWN RESTRAINTS AND SEAT POSITIONING STRAPSSPECIAL NOTES TYPICAL PRODUCT PARAMETERS TYPICAL PRODUCT PARAMETERSTOP END XLT TOP END XLT JRTYPICAL PRODUCT PARAMETERS TOP END XLT PROTOP END XLT GOLD Operating Information SECTION 1-GENERAL GUIDELINESProper Fit Care MUST be taken when operating on roads, streets or highways Tire Pressure Weight LimitationSafety and Handling of the Handcycle SECTION 2-SAFETY AND HANDLINGStability and Balance A Note to Handcycle AssistantsNOTE For this procedure, refer to FIGURE 2.1 on page Percentage of Weight DistributionTransferring Into/Out of the Handcycle If installed, parking brake 6. Shift body weight onto object while transferringWheel locks MUST be engaged if installed MUST be securedSafety Inspection Checklist SECTION 3-SAFETY INSPECTIONSECTION 3-SAFETY INSPECTION Inspect/Adjust WeeklySECTION 3-SAFETY INSPECTION Inspect/Adjust MonthlyInspect/Adjust Periodically Maintenance TroubleshootingMaintenance Safety Precautions Suggested Maintenance Procedures4. Clean/oil quick‐release axles once a week with a Teflon lubricant Initial Setup SECTION 4-INITIAL SETUPFIGURE 4.1 Initial Setup SECTION 4-INITIAL SETUPNOTE Parking brake located on left side of seat frame Top End XLT/XLT JrFIGURE 4.2 Initial Setup SECTION 4-INITIAL SETUPHand Crank Assembly BackNOTE For this procedure, refer to FIGURE 5.1 on page SECTION 5-OPERATIONRiding the Handcycle NOTE For this procedure, refer to FIGURE Shifting GearsNOTE This procedure applies to the Top End XLT and XLT Jr. ONLY Seven Speed HubHands-On Rapid Fire Shifter/Brake System Twenty-seven Speeds NOTE For this procedure, refer to FIGURE 5.3 on pageLower Derailleur Right Side Shifter Upper Derailleur Manual ShifterReversing Drum Brakes Backing-UpBraking NOTE For this procedure, refer to FIGURE Using Parking BrakeNOTE For this procedure, refer to FIGURE Hand Brakes/Hands-On BrakesNOTE For this procedure, refer to FIGURE Steering/CorneringSlots or Hook and Loop Strap Not Shown Handle Handle UPSECTION 6-RIDING POSITION Replacing/Adjusting the Footrest and Leg GuardNOTE For this procedure, refer to FIGURE NOTE This procedure is for Top End XLT, XLT Jr., and XLT Pro ONLYUsing Footrest Strap Using/Replacing Footrest StrapNOTE For this procedure, refer to NOTE For this procedure, refer to FIGURENOTE For this procedure, refer to FIGURE Adjusting Hand CrankAdjusting Hand Crank Height - All Models Except Top End XLT Gold Adjusting Hand Crank Height Adjusting Top End XLT Gold Hand CrankNOTE For this procedure, refer to FIGURE NOTE There is one clamp on the right and left side of the handcycle NOTE For this procedure, refer to FIGURE1. If installed, activate parking brake NOTE For this procedure, refer to FIGURE Adjusting Seat Fore/Aft - XLT Gold and Top End Force OnlyNOTE For this procedure, refer to FIGURE Adjusting Seat Height - All Models Except XLT Gold and Top End ForceNOTE There is one clamp on the right and left side of the handcycle Adjusting Back Angle - All Models Except XLT Gold and Top End ForceNOTE For this procedure, refer to FIGURE NOTE Wheel not shown for clarity Adjusting Back Angle - XLT GoldNOTE For this procedure, refer to FIGURE Push pin MUST protrude through hole in back cane Adjusting Back Height - Wide Back Option OnlyNOTE For this procedure, refer to FIGURE NOTE For this procedure, refer to FIGURE Installing/Adjusting the Rear Wheel and Quick-Release AxlesSECTION 7-WHEELS Replacing Tire/Tube and Tuning/Replacement of Spokes Installing the Rear Wheels with Threaded AxlesNOTE For this procedure, refer to FIGURE FIGURE 7.2 Installing the Rear Wheels with Threaded AxlesNOTE For this procedure, refer to FIGURE Determining/Adjusting Toe In/Toe OutDetermining Toe In/Toe Out NOTE For optimum accuracy, perform STEP 2 with the handcycle occupiedNOTE For this procedure, refer to FIGURE Replacing Camber InsertsAdjusting Toe In/Toe Out Replacing the Fork/Crank Assembly SECTION 8-SERVICE PROCEDURESNOTE For this procedure, refer to FIGURE 8.1 on page NOTE Laying the chain flat will prevent kinks in the chain20. Slide the new fork into the frame FIGURE 8.1 Replacing the Fork/Crank Assembly SECTION 8-SERVICE PROCEDURESAssembly STEPS 1, 2, 3, 36NOTE For this procedure, refer to FIGURE 8.2 on page Replacing the Crank Arms - XLT Gold, XLT PRO and Top End ForceReplacing the Left Side Crank Arms Replacing the Right Side Crank ArmsNOTE For this procedure, refer to FIGURE 8.3 on page Installing/Removing/Adjusting the Road Crown CompensatorInstalling Road Crown Compensator Removing Road Crown Compensator Adjusting Road Crown CompensatorRoad Crown CompensatorAdjusting Steering Dampener Installing Steering DampenerNOTE For this procedure, refer to FIGURE 8.4 on page Removing Steering DampenerNOTE For this procedure, refer to FIGURE Installing Seven Speed Shifter CableNOTE This procedure applies to the Top End XLT only mounting position on the hand crank assemblyInstalling/Adjusting Seven Speed Hub Chain Adjusting/Replacing Seven Speed ShifterSeven Speed Hub Chain Installation NOTE For this procedure, refer to FIGURE 8.6 on pageAdjusting Seven Speed Hub Chain Installing/Adjusting Twenty-Seven Speed Cassette ChainInstalling Twenty-Seven Speed Cassette Chain NOTE For this procedure, refer to FIGURE 8.7 on pageNOTE For this procedure, refer to FIGURE Adjusting Twenty-Seven Speed Cassette ChainNOTE For this procedure, refer to FIGURE Adjusting/Replacing the Parking BrakeCable Brake PadsParking Brake Replacing Seat UpholsteryNOTE For this procedure, refer to NOTE For this procedure, refer to Replacing Back UpholsteryNOTE For this procedure, refer to Replacing Wide Back UpholsterySECTION 9-OPTIONS Installing Rear Safety LightNOTE For this procedure, refer to NOTE Rear wheels removed for clarityInstalling/Using the Tow Bar Installing the Water BottleNOTE For this procedure, refer to FIGURE NOTE For this procedure, refer to FIGUREInstalling the Safety Flag Installing the Draft BumperUsing Safety Helmet NOTE For this procedure, refer to FIGUREInstalling the Computer Installing Seat Positioning StrapNOTE For this procedure, refer to FIGURE NOTE For this procedure, refer to FIGUREInstalling V/S Crankarm Handles Installing Hand Crank HandlesNOTE For this procedure, refer to FIGURE Failure to install handle assembly properly could result in injuryNOTE For this procedure, refer to FIGURE Failure to install handle assembly properly could result in injuryFor Models Made After 7/12/07 2. Firmly tighten the boltMountain Drive Transmission Option Installing GlovesSwitching to Mountain Drive Transmission Option Mountain Drive Transmission Option MaintenanceRemoving/Installing the Camber Bar Using the Travel Ready OptionNOTE For this procedure, refer to FIGURE 9.14 on page NOTE For this procedure, refer to FIGURE 9.14 on pageRemoving the Fork Installing the ForkNOTE For this procedure, refer to FIGURE 9.15 on page Clamps NOTE For this procedure, refer to FIGURE 9.16 on pageRemoving the Front Wheel NOTE For this procedure, refer to FIGURE 9.17 on pageInstalling the Front Wheel Assembling/Using/Adjusting the Handcycle RackNOTE For this procedure, refer to FIGURE 9.18 on page Assembling the Handcycle RackUsing the Handcycle Rack Wheel Tray Bracket Adjusting the Handcycle RackRear Wheel Bar Brackets Rear Wheel BarNOTE For this procedure, refer to FIGURE Using the Alignment GaugeAlignment Gauge Rear TiresThis warranty pertains to the Top End Series Only LIMITED WARRANTYLIMITED WARRANTY Canada