Reinstalling the Quad-Valve Exhaust Assembly, 101 | Kirby 37

Kirby Morgan 37 & 57

7.11Reinstalling the Quad-Valve™ Exhaust Assembly

Once the Quad-Valve™ exhaust has been reassem- bled, it may be mounted back on the helmet.

1)Begin to re-install the demand regulator into the mounting hole in the helmet shell, but insert it only about halfway in. This will allow the stainless steel adapter cover to align easier with the main exhaust body.

Start the cover straight onto the main exhaust body, then alternate back to inserting the regulator. Do this until both are in their proper positions. Lubricate the regulator seal o-ring and hand start the regulator mount nut.

2)Lubricate and install the 2 o-rings and install onto the washer head screws. Using either a flat blade screwdriver or a ¼ nut driver, fully engage the screws. Tighten until snug. TIP: the ¼” hex tool found in the Kirby Morgan regulator tool kit works very well for this purpose. (Part #525-620)

3)Reinstall the bent tube assembly and tighten the jam nut to 40 inch pounds.

4)Retighten the regulator mount nut to 75 inch pounds.

5)Reinstall the 4 spacers, kidney plates and screws and torque to 12 inch pounds.

6)Attach any other components that may have been displaced to aid in this installation.

WARNING

Use only KMDSI original replacement spares when repairing your helmet. The use of other manufacturer’s parts will interfere with the performance character- istics of your life support equipment and may jeopardize your safety. Additionally, any substitutions will void all warranties offered by KMDSI.

The Quad Valve exhaust cover must be properly fastened to the main helmet exhaust.

© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Kirby 37 appendix Reinstalling the Quad-Valve Exhaust Assembly, 101

Contents

One Way Valve IntroductionKirby Morgan 37 Correct assembly order of the one way valve Tighten to 150 inch lbs Newton Meters with a torque wrench Separating the Side Block Assembly from the Helmet Shell Side Block AssemblySide Block Assembly Removal General Components of the Side Block & Air Train Thin putty knife helps to remove the side blockAir Train Gasket Source of breathing air. This could lead Could lead to drowningDiver cannot use the free flow system as To suffocation Clean all the metal parts to remove salts Disassembly of the Defogger ValveCleaning and Lubricating Defogger Valve Side Block assembly and it’s associated parts Reassembly of the Defogger Valve Emergency Valve Assembly Remove the valve stem Packing Knob Lock nut Spring Reassembly of Emergency ValveValve Body Valve Stem Washer Packing nut Leak Testing the EGS Valve Removal of the Bent Tube Assembly Bent Tube AssemblyInspection of Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly General Regulator Information SuperFlow Demand RegulatorTool Kit with pouch Screw the regulator adjustment knob out for removal Remove the demand regulator clamp Shake out the spacer, spring set, and piston Reassembly of the SuperFlow 350 Regulator Adjustment SystemInspect the washer and o-ring SuperFlow 350 Demand Regulator Removal from Helmet Regulator mount nut must be removed to remove the regulator SuperFlow 350 regulator assembly Kirby Morgan 37 Disassembly of the SuperFlowDemand Regulator Castle Wrench and inlet valve Use silicone sealant Kirby Morgan 37 Inspection of SuperFlowDemand Regulator Parts On the silicone sealant tube and MaterialPage Valve seat Install the retaining pin in the adjustment knob Adjustment end of the SuperFlow 350 regulator Kirby Morgan 37 Kirby Morgan 37 Tuning the SuperFlow 350 Regulator Test the response of the purge button Use the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral/Nasal Removal Oral/NasalOral Nasal General Information Inspection of Oral/Nasal Kirby Morgan 37 Oral/Nasal Replacement Quad-Valve Assembly Removal Quad-Valve Exhaust AssemblyExploded view of the Quad-Valve exhaust system Page Quad-Valve Assembly Installation SuperFlow Regulator Exhaust Valve ReplacementWhiskers must be aligned properly on the exhaust main body Water Dump Valve Body Removal Water Dump Valve ReplacementWater Dump Exhaust Body Water Dump Valve Removal Reinstalling the Quad-Valve Exhaust Assembly 101 SuperFlow Stainless Balanced Regulator 102 Remove the bent tube and the bent tube adapter Kirby Morgan 37 Adjusting the SuperFlow103 104 Exploded view of SuperFlow 450 regulator Bent tube adapter105 106 107 Install the o-ring in the bent tube adapter 108 Be sure to remove and set aside the whisker spacers Kirby Morgan 37 SuperFlow 450 Regulator Removal109 SuperFlow 450 flex knob assembly Kirby Morgan 37 SuperFlow 450 Disassembly110 Details of the SuperFlow 450 main tube and associated parts Ring111 Regulator Body Kirby Morgan 37 AssemblySuperFlow 450 Regulator Exhaust valve insert Retainer ring Install the inlet valve in the main tube 113 114 Make sure the lock clip fully engages the packing nut Tighten the cover hand tight115 Kirby Morgan 37 SuperFlow 450 Regulator Installation 116 117